OverviewYUNYI circular gear flowmeter is a positive displacement (volumetric) meter designed for accurate measurement of medium- to high-viscosity, particle-free liquids. It uses two precision-machined circular or oval gears that mesh and rotate inside a metering chamber, creating fixed sealed cavities. Each gear rotation transfers a fixed fluid volume; detecting rotations yields cumulative and instantaneous flow with high repeatability.
Product Advantages- Measurement accuracy: volumetric principle with typical accuracy ±0.5% R, selectable variants down to ±0.2% R.
- Suited to high-viscosity fluids: accuracy maintained or improved at higher viscosities due to reduced internal leakage.
- No strict straight-run requirement: accuracy insensitive to upstream/downstream pipe runs, enabling compact installations.
- Wide turndown: typical ratios 10:1 to 20:1, up to 100:1 in some configurations.
- High-pressure capability: mechanical design suitable for pipeline pressures from 1.0 up to 40 MPa (design dependent).
- Multiple outputs and connectivity: pulse, 4-20 mA, RS485 and support for protocols such as HART/Modbus for PLC/DCS/SCADA integration.
Core Application Areas- Petrochemical: custody transfer, process control for crude oil, fuel oil, lubricants, asphalt, resins.
- Food & Beverage: sanitary quantitative filling and dosing for syrups, oils, chocolate, honey, dairy.
- Chemical & Coatings: precise metering and batching of solvents, paints, inks, adhesives.
- Pharmaceutical: controlled addition and transfer of pharmaceutical solutions, glycerin and culture media.
- Laboratory & Precision: R&D, online calibration, reference metering.
Comparison — Oval/Circular Gear Meter vs Roots/Lobe MeterFeature — Oval/Circular Gear Meter — Roots/Lobe Meter
Rotor design — Two meshing oval/circular gears (contact) — Two or three lobed rotors (non-contact)
Fluid contact — Gears contact and are lubricated by process fluid — Rotors operate with clearance, no contact
Best for — Medium to very high viscosity, lubricating liquids — Lower viscosity liquids, clean gases and some liquids
Pressure drop — Higher, increases with viscosity — Generally lower
Maintenance — Higher attention with abrasive fluids due to gear contact — Often lower for clean media
Key FAQs (summary)- What is it? — A positive displacement flowmeter using two meshing oval or circular gears; each rotation transfers a fixed volume.
- Main benefits — High accuracy and repeatability, suited to high-viscosity liquids, good low-flow performance and broad turndown.
- Suitable media — Particle-free high-viscosity liquids (hydraulic oil, greases, asphalt), lubricants (diesel, biodiesel), chemicals and food-grade syrups. Not suitable for abrasive slurries, non-lubricating fluids without adaptation, or gases without specific design and filtration.
- Integration — Provides pulse, 4-20 mA, RS485 and supports HART/Modbus for PLC/DCS/SCADA and batch controllers.
- Installation & maintenance — Keep pipe full (horizontal preferred with shaft horizontal), fit upstream coarse strainer (eg. 100 mesh), consider heat tracing for cold/high-viscosity service, use bypass or dual meters for very wide ranges; periodic filter maintenance and calibration recommended.
Technical Specifications- Measurement principle: Positive displacement (oval/circular gear)
- Accuracy: ±0.5% R typical; can reach ±0.2% R
- Nominal sizes (DN): DN2, DN4, DN6, DN10, DN15, DN25, DN32
- Connections: threaded, clamps, flanges, tri-clamp
- Outputs/communication: pulse, 4-20 mA, RS485; supports digital protocols (HART, Modbus)
- Materials: 304 stainless steel, PP, aluminum alloy (variants available)
- Turndown: up to 1:100 (typical 10:1 or 20:1)
- Pressure rating: 1.0–40 MPa (model dependent)
- Operating temperature: -196 °C to 170 °C
- Suitable media: particle-free liquids, high-viscosity liquids
- Display: LCD (instantaneous + cumulative flow)
- Typical uses: custody transfer, batching, filling, dosing and high-precision process control in petrochemical, food & beverage, chemical, pharmaceutical and laboratories