|
|
TAWAERS(The Arc Welding Robot Systemi)
Robot controller directly controls welding power circuit...
* Drastically reduced spatter generation by SP-MAG welding method and secondary switching control
* Higher performance manipulator with sensitive collision guard
* Advanced software high speed waveform control technology and 100kHz super high speed inverter
* Weld monitor function monitors Weld curren, voltage, with feed speed etc. constantly and indicates warning if the defect occurred.
|
|
TAWERS™ arc welding robots are the culmination of years of research combining the new line of high performance TA series manipulators with the latest generation WG welders, fused together using EAC™ technology.
This next generation robotic welding solution is offered in a broad range of models to maximize your productivity through world-class advancements unique to the TAWERS platform. The TA-****WG series is optimized for speed, increased acceleration, and a high rigidity FEA optimized design. These advances are combined with innovative robot welder communication, industry-leading welding technologies and effective software and hardware improvements.
|
|
|
6 axis soldering robot, with 3-dimensional machine vision driving, with electromagnetic induction heating, with automatic tin wire feeding
|
|
Modular Robotized solution for selective soldering and treating.
It can be designed with technology:
_ I N D U C T I O N
_ L A S E R
_ H O T I R O N
_ I N F R A R E D
The working plan inside can be:
_Pallets line
_Drawer pallet
_Rotating table
|
|
Dedicated to applications where highest accuracy and rapidity are required, as assembly, handling, and arc welding processes.
· Up to 16 kg payload
· High repeatability: 0.05 mm
· Cables way internal to the axis 1
· No motor on the wrist
|
|
|
|
|
|
As Nr. 1 robot manufacturer worldwide, FANUC Robotics is offering a large range of advanced solutions in arc welding.
ROBOTS: The Arc Mate (6kg to 20kg payload) and the M-710iC robot series (20kg to 70kg), offer a reach that goes from 700mm to more than 3 meters. This enables very small as well as very large parts welding.
The new models Arc Mate 100iC, Arc Mate 100iC/6L, Arc Mate 120iC, Arc Mate 120iC/10L have a unique hollow wrist, which allow to route the welding cables and hoses through the J6 axis centre and avoid imnterference between cables, work piece and equipment.
Extensions:
- 1-axis and 2-axes positionners (300 to 500kg payload) for large part welding, with high speed and high acceleration
- Arc Welding solution arm, to avoid interferences between robot arm and torch
- Offline programming system ROBOGUIDE with WELDPRO package
- FANUC ServoTorch as fully-integrated, servo-controlled, wrist-mounted, four-roll (4) "Pull" wire feeder.
VISION: With FANUC Vision (PC-based or integrated in the R-J3iC controller), the robots can weld parts in a much more flexible way, in single or multiple arm configuration.
SOFTWARE: welding robots are provided with the Arc Tool software, designed to simplify and standardize the setup and operation of arc welding applications with following features:
- Plug&Play welding equipment setup
- Automatic wire stick detection and reset
- Powerful diagnostics functions
- weaving (standard with R-J3iC), Touch Sensing, Root Pass Memorisation ...
|
|
Specially adapted to arc welding, KUKA's ARC robots offer optimized solutions at attractive prices. Having a payload capacity of 6 kg and a reach of up to 1.9 m, the robots can access even hard-to-reach weld seams with the welding equipment.
KR 6 ARC
With the KR 6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its payload of 6 kg, it has sufficient reserves for mounting the welding equipment on the robot.
KR 16 L6 ARC
With the KR 16 L6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its enormous reach of up to 1.9 m, it can access even the most distant weld seams.
|
|
MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
|
|
PANASONIC TB Robot Series
The TB - Robot Series consists of the TB-1400 and TB-1800 robot. Both are available as WG version (TAWERS System with integrated pulse inverter power source) as well as G2 version (TB - Robot with external full digital Panasonic power source).
The TB - Series was developed for the automotive industry, providing improved accessibility into jig areas. For general industry applications the TB arm configuration gives greater accessibility into complex workpiece components.
The TB - Robot benefits from an integrated torch cable, passing through the centre of the upper arm and fixing to the wrist flange. This configuration ensures the torch cable is positioned to a known location, removing the risk of cable collision conflicts. “Offline” generated program files match consistently the real life “on line” program posture positions, providing improved cable protection and allowing multiple robots to work in narrow space.
|
|
|
|
|
|
Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
|
|
|
|
|
|
The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
|
|
TOPTIG : a new robot welding process for industry.
TOPTIG is a new process development from arc welding classical solutions. This new process can be used effectively on carbon or stainless steel plates up to 3 mm as well as on Titanium or Nickel alloys or on galvanized sheets with weld brazing.
|
|
Welding automation gives you advantages such as high quality, capacity and of course a much higher productivity.
At ESAB we develop and manufacture a wide range of mechanized and automated welding applications to meet any need for a special solution you might have.
Have a look at our solutions for plasma arc welding but welding up to 8 mm, our Submerged arc welding stations or maybe our mechanised (orbital) TIG equipment for tubes or pipes.
|
|
The soldering robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC, allowing the automation of selective point-to-point soldering operations. This cell enables micro-soldering tasks to be carried out rapidly with the optimum quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
In order to avoid production interruptions during loading or unloading the components to be soldered, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or pallet conveyors can be integrated into the cell.
|
|
|
|
|
|
ARC WELDING SOLUTIONS
ARCWORLD – Motoman ArcWorld® solutions are standard, pre-engineered arc welding cells with one to four arc welding robot(s), welding equipment, part positioners and workcell safeguarding that are all fully integrated and designed to work together. Depending on throughput requirements, ArcWorld solutions may have one or two part loading/unloading stations. Models are available for welding parts fixtured on stationary tables from a single side, rotary indexing tables, trunnions, and complex multi-axis positioners. The extensive ArcWorld family has models to accommodate approximately 85% of typical welding applications for a wide variety of part sizes and shapes (generally up to 3 meters long and 1.2 m wide/diameter) at medium to high part volumes.
FABWORLD - designed for large parts (up to 3 or 4 meters long) that require medium- to heavy-deposition welding. Modular FabWorld® is a flexible approach that allows customers to configure the fully integrated robotic arc welding solution that best meets their needs from standard, pre-engineered modules.
|
|
|
|
|
|
Flexibility of plant layout is an important aspect of a Continuous Improvement manufacturing philosophy. The Arc Cell provides your facility with an efficient and productive robotic system which is installed quickly and can be relocated easily. The robot, welding equipment, positioner, and guarding are all mounted to a common frame which can be easily "fork lifted" into position. Connect power, gas, and air to the central distribution point and then simply turn on productivity.
Superior Quality Documentation
Interface to multiple welding equipment manufacturers
Standard Modular Systems
Custom Turnkey Applications
Word Processor Programming
Robot Control Network Capabilities
Direct Factory Support
U.S. Manufacturing Facilities
24 hr customer service with MET-FAB engineering support to answer your process questions
Welding data base in the robot control to store your welding conditions for easy programming
Software designed specifically for MET-FAB applications utilizing MET-FAB hardware interface
Training at Kawasaki’s North American Training Center or at your facility
Multiple Program Simultaneous Operation: S-Logic (similar to a PLC); Main program; PCEX (x3)
|
|
Welding cells
Innovation fuels the competitive capacity of businesses, supporting their growth and turning them into true engines of the economy.
Technological improvement is the key to conceiving and implementing process transformations that will lead to increased productivity.
Experience gained through hundreds of robotic welding cell applications means customers are assured reliability and expertise. The various MIG, TIG, Plasma, Laser and Resistance welding technologies have further augmented our wealth of field experience, making us well qualified to conduct thorough feasibility analyses and come up with an immediate, ready-to-apply solution.
click on the images to enlarge
|
|
|
|
|
|
The PerformArc workcells are Panasonic's pre-engineered robotic welding solutions. They come fully assembled and ready to perform - getting you up and running in minutes.
The PerformArc 360S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, high speed servo sweep with three independent servo drives, ferris wheel style, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 43" x 118"
The PerformArc 232 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment.
The PerformArc 212S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 44" x 120"
The PerformArc 132S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two 1100 lb. capacity servo controlled positioners and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and a max part size of 40" x 60".
The PerformArc 122S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two headstock/tailstock 440 lb. capacity servo-controlled positioners, and a fully integrated safety environment.
Accepting a max. payload weight of 440 lbs per side and part sizes up to 34" x 48"
The PerformArc 112S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed, high-capacity 92-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 725 lbs per side and typical part sizes of: 12" x 87", 24" x 76", 36" x 53"
The PerformArc 102S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed 60-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 350 lbs per side and typical part sizes of: 12" x 53", 18" x 45", 24" x 30"
The PerformArc 55 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic inverter welding power supply, a manual turntable and a fully integrated safety environment. Accepting a max. payload weight of 250 lbs per side and a typical part sizes of 12" x 53", 18" x 45", and 24" x 30".
|
|
MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
|
|
4 axes robot for resistance welding or hot staking applications
This robot can be mounted into an assembling line. Performing of any welding points in an horizontal axis and defined volume of 100x100x50mm (other dimensions on request). Rotation of the welding head : +/- 90°.
1000 Hz medium frequency power source with welding current control and regulation. Programming, by teaching, of the moving points and welding points.
|
|
The soldering table-top robot TR300 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of selective point-to-point soldering operations. The increasing demands of customers in terms of quality, precision and repeatability lead to increasing levels of automation. However, when production batches are small or products widely dissimilar, the cost of sophisticated equipment can place automation beyond the reach of many would-be users. In order to satisfy this need, mta has developed a table-top robot which combines flexibility with the required high levels of process quality and repeatability, all at reasonable cost.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
|
|
Automated welding gantry
Reliable and productive mechanised welding workplaces meet customer requirements for up-to-date automation solutions which also regard environmental concerns.
|
|
· Up to 200-kg payload.
· Hollow Wrist with integrated dressing:
- unique and excellent solution for spot welding.
- 20% saving of field programming hours.
- lower Life Cycle Cost: up to 2.000 Euro/robot/year.
|
|
Specially adapted to arc welding, KUKA's ARC robots offer optimized solutions at attractive prices. Having a payload capacity of 6 kg and a reach of up to 1.9 m, the robots can access even hard-to-reach weld seams with the welding equipment.
KR 6 ARC
With the KR 6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its payload of 6 kg, it has sufficient reserves for mounting the welding equipment on the robot.
KR 16 L6 ARC
With the KR 16 L6 ARC, KUKA offers an attractively-priced robot that is specially optimized for arc welding. With its enormous reach of up to 1.9 m, it can access even the most distant weld seams.
|
|
|
|
|
|
ARC WELDING ROBOTS:
Six-axis EA-series and SSA2000 “Expert Arc” welding robots feature a patented internal cabling design that provides high flexibility and streamlines the robot profile, allowing access into confined spaces. This design improves cable life by reducing wear against the arm, part or fixture, and reduces cycle time by minimizing the motion required for torch reorientation. Programming time also is reduced because cable interference is eliminated. Industry-leading two-year torch cable warranty is included.
Specs:
SSA2000: 3 kg payload/1,390 mm reach
EA1900N: 3 kg payload/1,904 mm reach
EA1800N: 15 kg payload / 1,807 mm reach
Motoman's SSA2000 arc welding robot reduces welding cycle time by 15 percent, greatly enhancing productivity. Cycle time is faster because the motion speed of the robot axes is increased up to 40% as a result of cutting-edge motor control technology and ARM (Advanced Robot Motion) control.
SPOT WELDING ROBOTS:
Motoman’s six-axis ES165N and ES200N “Expert Spot” welding robots (165-kg and 200 kg payloads) feature fully integrated software and a revolutionary design that routes servo gun cables and utilities through the robot’s upper arm. ES-series robots optimize spot welding performance and offer an expanded work envelope, the highest speed in their class, industry-leading cable durability, and integrated software for spot welding guns with servo-motor drives. The work envelope extends behind the body, providing easy access to the weld guns for maintenance.
|
|
MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
|
|
The TA-Series robots meet customers interest especially for welding applications. The work envelopes reach from 1068 mm (TA-1000) to 1895 mm (TA-1900). All robots are available in G2 and WG version.
WG version includes an integrated welding power source with all data processing for Robot, Power source and Wire Feeder via one CPU. This allows outstanding results in welding as well as new features like intergrated Weld Data Management.
The G2 version robots are the same as the WG- robots, but without intergrated welding power source. For excellent welding results we recommend the use of Panasonic full digital welding power sources.
For detailed information please visit our homepage.
|
|
ABB robotic welding & joining functionalities guiding you to superior results: Arc Welding; Laser Welding; Plasma Welding; Poke Welding; Spot Welding; Stud Welding; Brazing; Clinching; Hemming; Gluing.
|
|
Kawasaki Robots F-Series
The F-Series includes robots with a payload of 3 up to 60 kg. All robots can be mounted on floor, wall or ceiling (except for FS003N and FD050N).
F-Series is available in different basic specifications for Standard(handling), clean room and welding.(FS-, FC-, FA-Series).
The design of the FD50N (4+1 axis) with a compensating fifth axis that replaces the more complicated parallelogramm leads to a smaller robot arm.
The modular concept of the F-Series gives the customer the possibility of optimisation based on payload, reach or speed.
|
|
|
|
|
|
Nachi Robotics' Servo Gun provides the best solution for spot welding with improved quality, equipment cost reduction, improved productivity and workplace environment, and weld control improvement. Automatic tip wear compensation provides software equalization. Synchronization of robot and gun yields shorter cycle times. Servo gun reduces peripheral and total life cycle costs. This means a cleaner weld in less time - at less cost.
Features & Benefits
Programmable Stroke Control
Cycle time is reduced
Electrode Pressure Control
Stabilized pressure is maintained
Electrode Position Correction
Automatic compensation for tip wear
Servo Controlled Electrode Motion Profile
Noise from tip impact is greatly reduced
Reduction of Expulsion and Burring
Improved weld spot appearance
Elimination of Gun Pneumatic Supply
Improved energy consumption
Missing Metal Detection
Gun Changers Supported
32 gun maximum and robot transition from 7 to 6 axes (and vice versa)
Robot Equalization Function
Gun's main body can be simplified
Zero Touch Teaching Function
Distortion of metal from gun impact is nearly eliminated
Gun Power Stand -Alone Function
Axis power can be separated from robot for test welding
External Control Signals
Manual operation of Servo Gun
|
|
|
|
Welding robots
