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hyperMILL® is the high-performance, geometry-oriented CAM software. It offers 2.5 D, 3 D, HSC and revolutionary 5axis machining strategies - and all that under one uniform user interface. hyperMILL® is the ideal CAM solution, particularly for complex and demanding machining tasks.
- Intelligent features such as RAPID RESULTTechnology automate routine work and reduce programming complexity
- Efficient machining strategies optimize tool movements and avoid unnecessary fast travel
- Reliable collision checks and automatic collision avoidance ensure top-notch process stability
- The interactive and Windows-oriented user interface supports the user step-by-step
- Job-based operation and the option to change existing jobs at any time, even during the calculation, ensures complete control
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Computer Aided Manufacturing (CAM)
Shorter product development cycles are the primary driving force in manufacturing. Continuous innovation and change in designs require more and faster development of numerical control programs, molds, tools and dies required to manufacture the product. Rapid technology change is increasing the complexity of the tools and processes used in manufacturing, and new methodologies are breaking down the walls between design and manufacturing operations.
As the world leader in computer-aided manufacturing, Siemens PLM software helps companies meet the challenge with leading edge solutions. More than point solutions for discrete production tasks, the NX suite of manufacturing software links design and manufacturing to improve productivity throughout tooling and fixture design and NC machining processes.
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GibbsCAM 2.5D Solids
GibbsCAM 2.5D Solids provides significant surface and solid modeling capabilities. Functionality to directly machine surfaces and solids is also included. With this module, you have the ability to create, import and modify solid models and then generate programs to machine them. Specialized tools are also provided to import, repair and automatically solidify surface data. Using GibbsCAM 2.5D Solids, CNC programs can be created faster and easier, making you more efficient and productive.
Powerful Solid Modeling
Whether you import solid models from a CAD system, create your own from scratch, or modify an imported solid to create a manufacturable version, GibbsCAM 2.5D Solids provides a full range of solid modeling functionality with advanced functionality like history trees to support you. And GibbsCAM's industry leading ease-of-use makes working with solids straight forward and understandable. With GibbsCAM 2.5D Solid's powerful solid modeling tools, you'll be able to take full advantage of solid modeling technology.
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Free-form Geometry Creation
Whether you start with imported geometry or need to create your own geometry, GibbsCAM Production Milling's free-from geometry capabilities provide a powerful means to create and edit geometry for machining. GibbsCAM's graphical user interface infers what operations you want to perform based on the elements selection dramatically streamlining interactions with the system. Auto-chaining eliminates the need to continually stop the work flow to trim and connect geometry.
Graphical Tool Definition
GibbsCAM Production Milling's graphical user interface to define tools shows the user key dimensions to allow easy and error free tooling creation. The system supports a wide variety of predefined tool types as well as user-defined form tools.
Multi-Process Programming
GibbsCAM Production Milling allows you to select geometry once and to apply multiple machining operations, such as a series of rough, semi-rough, finish passes, to it all at one time. The resulting processes are associated to each other as well as the original geometry allowing updates to be easily accommodated.
Knowledge-Based Programming
GibbsCAM Production Milling allows processes (including Multi-Process Processes) and associated tooling to be saved and re-used between programs. A knowledge base library of process/tooling can be developed from a shop's best machining practices improving programming efficiency, program consistency and part quality.
Full 2/2.5-Axis Programming
GibbsCAM Production Milling provides a full range of functionality for defining processes for efficiently machining 2- and 2.5-axis parts from geometry.
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Full 2-Axis Programming
GibbsCAM Production Turning provides a full range of functionality for defining processes for efficiently machining 2-axis parts from wireframe geometry.
Graphical Tool Definition
GibbsCAM Production Turning's graphical user interface to define tools shows the user key dimensions to allow easy and error free tooling creation. The system supports wide variety of predefined tool types as well as user-defined form tools.
Start/End Point Control
With GibbsCAM Production Turning you have complete control over where you initially position the tool to start machining to where you finish machining. Approach extensions are automatically generated if the tool is started off the machined profile.
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PartMaker CAM Software for CNC Lathes uses visual representation of turning operations and cutting tool parameters to assure quicker learning. The task of lathe programming is made so simple that even novices can produce good programs in a matter of minutes. Once the desired operation is selected, a graphical representation of the tool motion and material removal is shown.
With every new selection, the picture changes to show exactly how the operation will be performed. The parameters of each operation, such as finish allowances, depth of cut and clearances, are clearly displayed on the picture making entry of these parameters very easy
Key Features
Pictoral explanation simplifies parameter entry
Context sensitive help on hand
Tools Data Base stores inserts' and holders' parameters
Tool paths for turning, contouring, threading and grooving are calculated and displayed
Automatic undercuts detection
User defined hole making cycles support drilling, tapping and reaming
Materials library information files easily modified to meet shop practices
Optimum feeds, speeds, gear ranges and cycle times automatically applied
Allows easy change between machine specific canned cycle and "long hand" G-code output
3D Solid Modeling Verifier simulates machining and material removal
Bi-directional DXF interface allows data exchange with CAD systems
Post Processor Library contains sample Post Configuration Files to support a vast array of machine types an controls
Configurable Post Processor utility allows for easy customization of machines hardware features such as bar feeders, pullers and other machine specific programmable features
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SPRIT SolidTurn® CAM Software
Full Programming for Traditional and Multi-axis Turning
Traditional turning centers are being rapidly supplemented by multi-axis machines with the ability to produce complex parts unattended. Whether you are looking for a CAM system to automate your traditional turning "from roughing and grooving to threading and finishing" for faster, more accurate results, or to maximize your multi-axis machine tool investment, ESPRIT is the right CAM choice.
Swiss-style Machine Programming
Program your multi-axis Swiss-style turning centers with ESPRIT and realize their potential for single set-up, versatile, accurate, unattended machining. ESPRIT accommodates the special demands of your Swiss machines and makes it easy to create programs that take full advantage of Swiss-style capabilities with comprehensive tool path creation, simulation, collision detection, and accurate G-code generation. ESPRIT provides factory-certified programming solutions for Swiss-style machines from the leading builders including: Citizen, Star, and Tsugami.
Multi-Turret, Multi-Spindle Production Turning
Gain full control over your production turning with ESPRIT’s program synchronization, dynamic simulation, and accurate collision detection. You’ll be empowered to work simultaneously on the front and/or back of the work piece with one, two or more cutting tools.
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"For Mid/High Range CNC Automatic Lathes User..."
This will powerfully support your advanced machining data programming.
Star CAM System
• Comfortable, easy-to-learn and easy-to-use.
Closely follows the Windows GUI standard
It is simply operated in dialogic operation. Easy machining setteing, such as machining path pattern, and approach, return.
Data base utilization/
ISO/ANSI tool, and automatic lathes, tool material property data base loading(cutting condition etc.)
• Simulation (Verification)
Dynamic Visualization/
The real cut simulation by 3 dimensional models
Interference check functional loading (a tool / tip holder / cut material)
The tool path calculation of real time/
A tool path calculation of in accelerated by the high-speed operation.
• A convenient data input and output
Reads any all major CAD data files/
IGES, SAT, DXF, SolidWorks, Solid Edge etc
Data Output/
The optimum NC code for a star's machine
The machining sheet to Excel
• Simple 2D and 3D CAD function
2-dimensional-CAD and 3-dimensional-CAD function
• Knowledge Base Machining
Libraries for your tools and processes
Databases for your materials, speeds and feeds
Customize is possible at VBA usage
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GibbsCAM Solids Import
GibbsCAM Solids Import provides entry-level support for machining solid models. Solid models can be read, viewed and manipulated. Geometry can be selected and extracted for machining. Using this option you can import a solid model, view it, extract geometry from selected edges, which can then be machined. This option is ideal for users who have been machining wireframe geometry who want to expand their capabilities to support rudimentary machining of solids.
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Free-form Geometry Creation
Whether you start with imported geometry or need to create your own geometry, GibbsCAM Production Milling's free-from geometry capabilities provide a powerful means to create and edit geometry for machining. GibbsCAM's graphical user interface infers what operations you want to perform based on the elements selection dramatically streamlining interactions with the system. Auto-chaining eliminates the need to continually stop the work flow to trim and connect geometry.
Graphical Tool Definition
GibbsCAM Production Milling's graphical user interface to define tools shows the user key dimensions to allow easy and error free tooling creation. The system supports a wide variety of predefined tool types as well as user-defined form tools.
Multi-Process Programming
GibbsCAM Production Milling allows you to select geometry once and to apply multiple machining operations, such as a series of rough, semi-rough, finish passes, to it all at one time. The resulting processes are associated to each other as well as the original geometry allowing updates to be easily accommodated.
Knowledge-Based Programming
GibbsCAM Production Milling allows processes (including Multi-Process Processes) and associated tooling to be saved and re-used between programs. A knowledge base library of process/tooling can be developed from a shop's best machining practices improving programming efficiency, program consistency and part quality.
Full 2/2.5-Axis Programming
GibbsCAM Production Milling provides a full range of functionality for defining processes for efficiently machining 2- and 2.5-axis parts from geometry.
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High Speed Machining
The ability to machine components in the shortest possible time is an issue of ever increasing importance. Any development in engineering which can give faster delivery, and at the same time improve quality, must, therefore be given serious consideration by the toolmaker.
For many years Delcam has been at the leading edge in the development of High Speed Machining (HSM) strategies. These use a combination of techniques to ensure rapid delivery of high quality machined components. There are many elements to efficient High Speed Machining including; the cutting tool, the CNC machine, the material being cut not to mention the use of a high quality CAM system.
Modern developments in cutting tool technology have led to a revolution in the way CNC programmers now tackle jobs. These specialist tools have totally different cutting characteristics to traditional tooling. Whereas traditional programming methods would consider machining a component from the top down, modern HSM tooling can sometimes prefer to cut from the bottom up.
PowerMILL leads the way with it's unique approaches to efficient area clearance. The main requirements of these machining strategies are to keep the load on the cutter as consistent as possible and to minimise any sudden changes in the cutting direction. One of the basic changes in strategy needed to achieve these conditions is the use of offset machining for roughing rather than the traditional raster approach.
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GibbsCAM MTM (Multi-Task Machining) was specifically designed to address the CNC programming requirements of multi-task machine tools, providing powerful programming tools that are easy to learn and use with the ultimate in flexibility and configurability. Machining processes are easily defined with GibbsCAM's intuitive graphical user interface that provides seamless access to both turning and milling capabilities. And GibbsCAM's associativity allows operations to be updated easily when modifications are made. Factory-supplied post processors output multi-flow NC code complete with utility operations and sync codes.
Machine-Specific Setup
Multi-task machine tools represent some of the most diverse machine tool configurations available today. With GibbsCAM MTM, your machine tool's specific configuration is captured by GibbsCAM's factory-supplied settings so that you are accurately programming all its capabilities. This way you can be sure that you are taking full advantage of your machine tool for maximum productivity.
Multiple Turrets/Spindles
Today's multi-task machine tools incorporate a wide variety of spindle and turret combinations with no end in sight. A two spindle, two turret configuration is fairly common with machines with more than two spindles or turrets becoming more and more common. GibbsCAM MTM supports an unlimited number of turrets and spindles allowing you to keep pace with advances in multi-task machines.
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PartMaker applies a Patented "divide and conquer" programming strategy to simplify the programming of Multi-Axis Turn-Mill Centers with live-tooling. The software helps the operator break a complicated part surface into a set of planes or faces. Machining tasks, such as turning, plane milling and cylinder milling are carried out separately for each face in an intuitive manner.
Visual programming assures quicker learning and easier use. PartMaker supports most Turn-Mill centers currently available including models from manufacturers such as Hardinge, Mazak, Mori-Seiki, Eurotech, Hitachi Seiki, Nakamura, Miyano, Okuma and others.
PartMaker/Turn-Mill performs a full set of lathe operations: facing, turning, grooving and threading. Operations being performed simultaneously by seperate turrets or on separate spindles can easily be synchronized by just pointing clicking. PartMaker generates edit-free G-code programs with "Wait" or "Sync" codes automatically inserted. Index Milling/Drilling on the end of the part and on the outside diameter are included among the product's standard components.
Additional Milling capabilities of the software can be ranked in the order of sophistication as following: Polar Milling with X Tool, Polar Milling with Z Tool and XZC Continuous Milling on a Cylindrical surface. Another option is XYZC Milling for machines equipped with the Y-axis.
PartMaker allows you to take full advantage of the full range of your machines capabilities. PartMaker will save you money by decreasing both programming and cycle times. It will also let you program more complex parts than you could without it.
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ESPRIT SolidMillTurn® CAM Software
Multitasking Efficiency
Multitasking machine tools with mill, turn, and drill capabilities are increasingly popular in metalworking today. These sophisticated machines allow manufacturers to perform simultaneous milling and turning operations, on the front and back of a part, in a single setup. Mill-turn machines represent an enormous potential for profitability, but possess inherent programming challenges due to their complexity. The right CAM system is a key factor for success in the mill-turn equation. It’s a critical choice that determines the ultimate productivity of your machine investment.
Pre-packaged Software Solution
ESPRIT delivers a fresh, out-of-the-box approach to solving the issues that arise with programming complex multitasking machines, such a post processor writing and machine definition. Imagine programming your multitasking machine with a complete, pre-configured solution— developed in cooperation with the machine tool builders and tested extensively at the factory level. ESPRIT’s mill-turn prowess is the ultimate result of a collaboration with machine builders and DP’s focused software development for this specific class of machine tools. Trust ESPRIT to unlock the potential of your multitasking machine.
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RadbendCNC is a comprehensive solution for CNC programming of press brake machines. RadbendCNC enables companies to programme their press brakes offline as well as full 3D-model simulation of the bending process.
The software includes advanced features such as automatic bend sequence calculation, automatic tool selection and automatic finger stop placement offering simple programming and high productivity.
RadbendCNC features high levels of automation. The system examines the part to be programmed and determines an optimum bending sequence taking into account part geometry and best machinery practice. In addition, finger stop positions are set automatically to provide reliable positioning.
Throughout the programming and simulation process, RadbendCNC calculates potential collisions with both tooling and machine tool itself. The process is very useful in ensuring reliable programs are produced every time. Where a conflict exists, RadbendCNC highlights the problem by changing the colour of the tool or machine concerned and provides and error message. The situation may be resolved by the use of alternate tool or changes to the bending sequence.
RadbendCNC incorporates a tooling library enabling you to specify your complete tooling inventory, making repeated use easier.
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PartMaker applies a Patented "divide and conquer" programming strategy to simplify the programming of CNC Swiss-Type Lathes. The software helps the operator break a complicated part surface into a set of planes or faces. Machining tasks, such as turning, plane milling and cylinder milling are carried out separately for each face in an intuitive manner.
A patented visual programming approach assures quicker learning and ease of use. PartMaker supports virtually all CNC Swiss-type lathe models on the market including machines from Citizen, Star, Tornos, Tsugami and others. To learn more about specific machines supported, please see the compatibility chart below or visit our Gallery of Parts.
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GibbsCAM Wire-EDM
Designed to handle the most demanding Wire-EDM programs while being easy-to-use, GibbsCAM Wire-EDM supports programming 2- thru 4-axis CNC Wire-EDM machines. With a very flexible and robust graphical user, novice users will find the system easy to understand and learn, while experienced users will find it a straightforward, efficient way to access its breadth of capability and options. GibbsCAM Wire-EDM provides the user with complete control over the Wire-EDM machining operations. Post processors for all major brands of Wire-EDM machines are included.
2-axis and 4-axis Support
Wire-EDM machining represents an expanding segment of manufacturing with continual improvements in technology and machine tools. GibbsCAM Wire-EDM provides full support for 2-axis parallel or tapered with or without lands and 4-axis tapered machining with automatic 4-axis synchronization. Full associativity with geometry allows for easy updating to accommodate changes. With full control over all aspects of machining, you can fully optimize your part production while ensuring high quality results.
Machine Configuration
Today's Wire-EDM machines come in a wide variety of configurations, but there are key parameters and characteristics across all of them. GibbsCAM Wire-EDM allows you to fully define the physical and operating characteristics of your Wire-EDM machine tool, wire and stock to use in programming your parts. Standardized settings can be stored and recalled ensuring consistency between jobs.
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TopSolid’Wire is a fully integrated software solution which pilots wire electro-erosion machines. TopSolid’Wire principally serves companies which make tools, whether molds for the plastics industry or cutting tools. In addition to cutting in 2D, TopSolid’Wire directly creates tool paths for 3D parts defined with a solid modeller. TopSolid’Wire can work with all parts in 2 axes, 2 axes and angle and 4 axes.
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PartMaker Wire EDM is an intuitive solution for programming your Wire EDM. The software supports 2-axis, 2-axis with taper and full 4-axis Wire EDM cutting. PartMaker Wire EDM uses Knowledge Based Machining technology to store information about various wires, materials and cutting strategies for passes involving both rough and skim cuts.
The software allows you to assign your machining strategies to part geometry by just pointing and clicking. Tapers can be adjusted with just the click of the mouse. PartMaker Wire EDM provides an accurate time study for your EDM parts and allows you to simulate cutting in dynamic 3D graphics on screen.
PartMaker Wire EDM supports most Wire EDM machines currently available including models from manufacturers such as Mitsubishi, Sodick, Charmilles and others.
Key Features
Windows user interface assures quick learning
Pictorial explanation simplifies parameter entry
Context sensitive help on hand
Tools Data Base manages wire inventory
Cycles Data Base stores various Rough and Skim cut operations for different materials
Optimum feed rates, spindle speeds and cycle times automatically applied for accurate time studies
Tool paths for 2-axis, 2-axis taper and full 4-axis cutting are calculated and displayed
Solid Modeling Verifier simulates material removal
Bi-directional DXF interface and Solid Modeling Import allows data exchange with other CAD systems
Post Processor Library contains sample Post Configuration Files for a vast array of Wire EDMs
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ESPRIT SolidWire™ CAM Software
Accuracy and Predictability
Whether you use your wire EDM machine for small lots of sub-micron precision parts or as a workhorse for production machining, get the most out of your machine tool investment. Dramatically simplify the part-programming process, significantly increase part accuracy, and greatly reduce the length and complexity of your G-code program with ESPRIT.
Complete Machine Control
ESPRIT provides a universal EDM contouring cycle to machine any contoured mold, die, core, cavity, shape or profile. This versatile machining cycle supports any number of straight or tapered rough and skim cuts while optimizing wire cutting paths. Strategies for all styles of EDM machining such as punch, die, multi-cavity parts, and unattended machining are included. Between cuts ESPRIT automatically handles all the necessary wire-cut and wire-thread instructions, and part-handling functions of the machine: flushing, tank fill, and tank drain.
Advanced Tapering
Easily program the complex tapers common to mold components, forming dies, and cutting tools with the advanced conics capability of ESPRIT’s contour cycle. When cutting a radius during tapering, built-in advanced conics allows you to alternate between cylindrical constant radius corners and conical constant taper corners. ESPRIT also provides independent programmable upper and lower radius control. While tapering into sharp corners, ESPRIT offers you the flexibility to maintain sharp corners top and bottom or machine a blended radius on the secondary plane.
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GibbsCAM Machine Simulation
An extension to GibbsCAM’s integrated Cut Part Rendering visualization/verification capability, Machine Simulation uses animated machine tool models to identify any program errors before they cause costly mistakes on the shop floor.
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Eureka performs a complete 3D-simulation of machine tools through a simple and intuitive graphical interface and starting from the G-code.
Eureka helps to avoid risks of damaging expensive work pieces, breaking tools and fixtures or even crashing a CNC machine because of some programming error.
Thanks to the possibility of customizations at any level many important manufactures turned on Eureka as their own verification software and as a solution for their customers.
Eureka supports any machine and any controller on the market like: Heidenhain, Fanuc, Siemens, Num, OSAI, Z32, Heller. Other controller can be easily integrated on demand.
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axis machining has traditionally been regarded as advanced technology best suited to the aerospace and automotive industry. 5 axis machining offers many advantages, all of which are now being applied to the mould and die sector. VISI Machining provides the operator with a productive solution for creating highly efficient toolpaths with advanced collision control for the most complex 3D data.
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Purchase or try out eDrawings® Professional software free for 15 days -- you will be provided with a code that will enable all the capabilities of eDrawings Professional. You will also need to download the appropriate eDrawings Publisher unless you use a current version of SolidWorks® 3D mechanical design software, which has the eDrawings Publisher built in. eDrawings Professional lets you create review-enabled eDrawings files that allow an unlimited number of recipients to mark up and provide feedback on product designs. eDrawings Professional products are intended primarily for CAD users who need to both share product designs and coordinate design reviews.
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Consumer Products
Compared to traditional approaches, Solid Edge provides more freedom and control for evaluating and manipulating shapes in real time. Combined with a variety of process oriented tools for shape design, plastics part modeling, sheet metal, assembly design and drawing creation, Solid Edge delivers everything you need to get down to the business of consumer product design.
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Autodesk® AliasStudio™, part of the Autodesk solution for Digital Prototyping, is now known as the Autodesk Alias family of products. The Alias product line consists of Autodesk® Alias® Design, Autodesk® Alias® Surface, and Autodesk® Alias® Automotive.
Autodesk Alias Design
Autodesk® Alias® Design software is for consumer product designers who control the entire design process-from ideation to the final surfaces that are passed to engineering. Rapidly develop and communicate product design concepts using sketches, 3D product models, illustrations, photorealistic renderings, and animation.
Autodesk Alias Surface
Autodesk® Alias® Surface software offers a full set of dynamic 3D surface modeling capabilities that enable virtual modelers to evolve concept models and scan data into high-quality production surfaces for consumer product design and Class-A surfaces for automotive design and styling.
Autodesk Alias Automotive
Autodesk® Alias® Automotive software, is an industry-leading application for automotive design and styling and the choice of leading automotive styling studios throughout the world. The software provides a comprehensive set of visualization and analysis tools for the entire shape-definition process, from concept sketches through Class-A surfacing. Contact your reseller for more information.
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5-axis grinding permits the rational and accurate generation of practically all tool geometries. SCHNEEBERGER machines possess super-stable mechanical systems with extremely high precision and are equipped with the very latest CNC technology from FANUC. The QUINTO software provides the appropriate mathematical intelligence, allied to tool and grinding technology, to permit rational production.
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PLUS 1D is a Bar Nesting (multing) optimization software, which helps reduce the waste in cutting any 1D (lineal) material like pipe, bar, angles, sections, flange, rod, tube, channel, frame, profiles, extrusions etc. It automatically generates the optimum cutting plans once the part list, and the available stock has been entered. It helps you save material by reducing the offcuts (drops) and reusing them. It has a simple user interface and you get the optimized result, with detailed reports at the click of a button.
There are optional Add-on modules for Miter parts (parts with angled cuts), Large parts with Joints and Bar Code Label generation and printing.
Application Area:
The software finds application in Steel fabrication and is an invaluable tool for structural steel estimation.
Features:
Simple wizard like user interface.
Import data(cutlist) from a variety of sources (tables, Comma Separated Value CSV files, spreadsheets etc.).
Support for inches and mm.
Support for cut thickness.
Support for inclined cuts.
Detailed output reports for cutting plan.
Graphical Layout drawings for more cutting details
Save and reuse offcuts (drops).
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Be the first to answer !
Many of the processes that design your products and interact with your prospects and customers can benefit from CATIA for Industrial Equipment. This solution is specifically developed to help you reduce costs and increase innovation. Through CATIA for Industrial Equipment, Dassault Systèmes is pleased to expand its PLM expertise to the small-and medium-size business (SMB) market, enabling companies in this highly competitive environment to:
- Capitalize and reuse their knowledge
- Automate repetitive or tedious design tasks
- Embed design rules using standard parts
- Enhance collaboration among design, simulation and manufacturing departments.
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Machinery and Equipment
As a machine designer today you are constantly facing one very clear but difficult issue: the ever increasing complexity of your product designs. Driven by market demand for new and innovative products with an increasing array of options, product complexity has multiplied exponentially in the last decade. Add the need to apply new technologies before your competitors do, customer demand for faster delivery - and the need to fit more and more capability into smaller and smaller spaces while delivering increasingly functional shapes with optimized material costs - and product complexity becomes almost impossible to manage
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Mechanical CAD/CAM software
