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Eilersen Electric also offers its expertise to customers with special requests where the capacitive technology can often be the solution to challenging applications.
Examples of customized solutions are: Stress measurements in roller bearings, Web tension measurements in paper and plastic foil manufacturing equipment, Monitoring of construction equipment, Load measurements in commercial vehicles etc.
* Classes OIML C1 to C6
* Atex versions
* Uncomplicated mechanical installation without protecting devices
* High overload and sideload capacity up to 1000 %
* Patented high reliability sensor - stainless steel, laser welded to IP68
* Uncomplicated electrical installation - coax cable only
* RS485, Profibus, Devicenet, CAN bus to PLC's, PC's, etc. and EE instrumentation
* 32 bit data word does away with dead weight compensation
* Withstands welding voltages and ESD to IEC 1000-4-4
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Utilising many years of load cell and transducer design and manufacturing experience, Flintec is able to provide a custom strain gaging service on customer supplied components. From low volumes through to serial production, Flintec can provide a cost effective and reliable service to OEMs.
For customers requiring solutions to force measurement problems, Flintec is able to supply custom designed and manufactured load cells, transducers, application parts and electronics or even complete sensing solutions.
Flintec provides
- Sensing element design - CAD, FEA and 3D solid modelling
- Production of prototypes - in-house CNC machining and heat treatment
- Strain gage installation - modern, well equipped production facilities
- Calibration - temperature calibration and force calibration using hydraulic and dead weight test machines
- Electronics - internal or external signal conditioning electronics
- Rapid turnaround - all processes under one-roof
- Design verification and validation - tailored to meet the needs of the client
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If you have special requirements for your measurements, why not rely on transducers and sensors that optimally match your specific application? We develop and manufacture customized transducers for you that meet your specifications. Benefit from the market leader's experience and competence to get your custom-designed sensor.
Measure force using customized transducers from HBM - also available as multi-component transducers!
Benefit from the proven high quality, delivery reliability and global availability you already know from our standard range of products.
- Flexible design and quantity - be it small or large quantities. With or without amplifier - it's your choice
- Quick development and manufacturing - Rapid engineering and rapid prototyping make it possible
- Reliable through our competent After Sales service, two-year warranty, DKD calibration and ISO9001 certification
...at an excellent price/performance ratio!
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Responding to specific projects is a part of our strength.
Are you looking for a solution for which no available component is to be found on the market? We will help you solving your problem by means of one of the special load cells we already realized or by developing a custom made model. Our design team will assist you in your project, from its very beginning till its complete realisation. Designing and realizing new solutions are our specialties; it belongs to our company's culture. During the last years, we have developed more than 1500 models and applications, from single part till medium and great serial production. We can present you a documented proposal including quotation within short time.
Even a part of an existing machine can, under certain conditions, become a force transducer measuring tension or compression. Transducers that will respond to your need at particularly competitive prices.
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Strain Measurement Devices provides a seemingly infinite variety of sensors to accurately measure force, pressure, acceleration, and other physical parameters. Approximately 90% of SMD products are custom designed, these sensors meet the more specialized needs of OEM’s.
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Our load cell uses proprietary sputtered thin film strain gauge technology to create a rugged sensor with exceptional long term stability. These highly sophisticated sensors are manufactured in high quantities using state-of-the-art equipment.
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If you have special requirements for your measurements, why not rely on transducers and sensors that optimally match your specific application? We develop and manufacture customized transducers for you that meet your specifications. Benefit from the market leader's experience and competence to get your custom-designed sensor.
Measure strain using customized transducers from HBM - also available as multi-component transducers!
Benefit from the proven high quality, delivery reliability and global availability you already know from our standard range of products.
- Flexible design and quantity - be it small or large quantities. With or without amplifier - it's your choice
- Quick development and manufacturing - Rapid engineering and rapid prototyping make it possible
- Reliable through our competent After Sales service, two-year warranty, DKD calibration and ISO9001 certification
...at an excellent price/performance ratio!
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Utilising many years of load cell and transducer design and manufacturing experience, Flintec is able to provide a custom strain gaging service on customer supplied components. From low volumes through to serial production, Flintec can provide a cost effective and reliable service to OEMs.
For customers requiring solutions to force measurement problems, Flintec is able to supply custom designed and manufactured load cells, transducers, application parts and electronics or even complete sensing solutions.
Flintec provides
- Sensing element design - CAD, FEA and 3D solid modelling
- Production of prototypes - in-house CNC machining and heat treatment
- Strain gage installation - modern, well equipped production facilities
- Calibration - temperature calibration and force calibration using hydraulic and dead weight test machines
- Electronics - internal or external signal conditioning electronics
- Rapid turnaround - all processes under one-roof
- Design verification and validation - tailored to meet the needs of the client
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If you have special requirements for your measurements, why not rely on transducers and sensors that optimally match your specific application? We develop and manufacture customized transducers for you that meet your specifications. Benefit from the market leader's experience and competence to get your custom-designed sensor.
Measure torque using customized transducers from HBM - also available as multi-component transducers!
Benefit from the proven high quality, delivery reliability and global availability you already know from our standard range of products.
- Flexible design and quantity - be it small or large quantities. With or without amplifier - it's your choice
- Quick development and manufacturing - Rapid engineering and rapid prototyping make it possible
- Reliable through our competent After Sales service, two-year warranty, DKD calibration and ISO9001 certification
...at an excellent price/performance ratio!
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Responding to specific projects is a part of our strength.
Are you looking for a solution for which no available component is to be found on the market? We will help you solving your problem by means of one of the special load cells we already realized or by developing a custom made model. Our design team will assist you in your project, from its very beginning till its complete realisation. Designing and realizing new solutions are our specialties; it belongs to our company's culture. During the last years, we have developed more than 1500 models and applications, from single part till medium and great serial production. We can present you a documented proposal including quotation within short time.
Even a part of an existing machine can, under certain conditions, become a force transducer measuring tension or compression. Transducers that will respond to your need at particularly competitive prices.
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Utilising many years of load cell and transducer design and manufacturing experience, Flintec is able to provide a custom strain gaging service on customer supplied components. From low volumes through to serial production, Flintec can provide a cost effective and reliable service to OEMs.
For customers requiring solutions to force measurement problems, Flintec is able to supply custom designed and manufactured load cells, transducers, application parts and electronics or even complete sensing solutions.
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If you have special requirements for your measurements, why not rely on transducers and sensors that optimally match your specific application? We develop and manufacture customized transducers for you that meet your specifications. Benefit from the market leader's experience and competence to get your custom-designed sensor.
Measure weight using customized transducers from HBM - also available as multi-component transducers!
Benefit from the proven high quality, delivery reliability and global availability you already know from our standard range of products.
- Flexible design and quantity - be it small or large quantities. With or without amplifier - it's your choice
- Quick development and manufacturing - Rapid engineering and rapid prototyping make it possible
- Reliable through our competent After Sales service, two-year warranty, DKD calibration and ISO9001 certification
...at an excellent price/performance ratio!
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Responding to specific projects is a part of our strength.
Are you looking for a solution for which no available component is to be found on the market? We will help you solving your problem by means of one of the special load cells we already realized or by developing a custom made model. Our design team will assist you in your project, from its very beginning till its complete realisation. Designing and realizing new solutions are our specialties; it belongs to our company's culture. During the last years, we have developed more than 1500 models and applications, from single part till medium and great serial production. We can present you a documented proposal including quotation within short time.
Even a part of an existing machine can, under certain conditions, become a force transducer measuring tension or compression. Transducers that will respond to your need at particularly competitive prices.
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The Electromagnetic Digital Load Cells (EM-DLC) of the AD-4212C Series are A&D’s latest weighing sensing technology for maximizing the efficiency of production line systems.
The EM-DLC is a high precision electromagnetic weighing sensor with an integrated analog-to-digital converter. It outputs digital signals directly to a panel computer, PLC, or PC via RS-232C while realizing a minimum weighing value of as small as 1 mg.
The stabilization speed is extremely fast. It takes less than 0.5 seconds for one weighing (up to 30 g + the receptacle weight). In addition, the high-speed, continuous data transmission (selectable from approx. 10 times/second up to 50 times/second) ensures real-time data processing.
The weighing sensor is highly compact. In particular, its width is only 59 mm, which makes the pitch distance between sensors short when multiple sensors are to be lined up. If necessary, the weighing sensor can be directly fixed onto the mounting base by removing its leveling feet.
Free WinCT-4212C software is provided for displaying weighing results, performing calibration, and making settings from your PC. Moreover, there is a display unit (AD-8922A) available as an option, which enables analog, comparator, and BCD outputs with its optional interfaces.
Finally, the weighing sensor is IP65 dust and waterproof. It has also a shock absorber under the weighing pan and can cope with movement in all directions, protecting the weighing unit from an actuator malfunction.
There are currently two models in the AD-4212C Series, the AD-4212C-300 (320 g × 1 mg) and the AD-4212C-3000 (3200 g × 10 mg).
Please see the AD-4212C catalog for detailed specifications.
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-Robust technology and design
-High tolerance of up to 1.000 % overload
-Plug-and-play installation
-High accuracy, High resolution
-Hermetically sealed to IP68
-Interfaces: RS485, Profibus DP, DeviceNet, 4-20 mA, 0-10 V
-Digital filters
-ATEX certified
-3 years warranty
-Patented worldwide
The shockproof digital load cell is based on a capacitive measurement principle where a non-contacting ceramic sensor is mounted inside the load cell body. As the load cell contains no moving parts and the sensor is not in contact with the load cell body, the load cell tolerates shocks, torsion, and very high overloads and sideloads. Therefore, the mechanical installation of the load cell can be done without expensive and complicated mounting kits and overload protection devices.
The electrical installation of the digital load cell is pure plug-and-play as the signal from the non-contacting sensor is directly converted, compensated and calibrated by a microprocessor to a digital load cell output in grams, kilograms, or Newton. Measurements and status codes are transmitted as RS485 data on a single wire coaxial cable (RG-58) which may be up to 100 meters long.
The technology and mechanical design of the Eilersen load cells is covered worldwide by a number of patents.
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The RC3D is the DIGITAL version of the very successful RC3. Flintec integrated a state of the art microprocessor system into the load cell to improve system accuracy, and load cell handling.
RC3D rocker column load cells are available in the capacities 30 t to 50 t and include Accuracy Classifications GP, C1, C3, C4 and C6 according to
OIML R60.
The digital output enables the user to communicatewith each load cell independently of the others in the system. It offers advantages in systemsetup, corner adjustment, systemcalibration, fault finding and load cell replacement.
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Digital load cells on the basis of the strain gage technology provide new impetus for the areas of dynamic weighing, sorting, filling, and dosing. In addition to all relevant functions for standard weighing processes, the intelligent load cells also provide control functions for sorting, filling, and dosing processes. Using a RS 232 or RS 485 4-wire interface, all relevant data can be accepted as a filtered, scaled, and digitized output signal directly into the control system used. And that at a fast measuring rate of up to 600 measurements per second.
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Loadstar’s iLoad TR Digital USB Series of load cells provide unprecedented integration of sensing and measurement electronics to offer Plug and Sense simplicity with Digital Perfection for load and force measurements.
Capacitive Load Cell Technology
- Plug and Sense Simplicity
- Digital Integrated Electronics
- Standard USB output
- Power supplied via USB port
No need for external power supply
- Integrated power conditioning
- Stored calibration
- Data Output Rate
150 Hz Standard
500 Hz Optional
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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Testweld™ KR1000 Robot Welder Force Monitor (For measuring electrode force on resistance welding guns)
ADVANTAGES:
• Robot checking of Electrode Force
• No need to stop robot cells for force checking
• Very fast payback
• Alerts operators to immediate faults & variations
• Can eliminate scrap due to weld deterioration
• Reduces equipment damage and wear
• Keeps force within preset limits
• Gives early warning of equipment deterioration
• Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000’s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures.
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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Testweld™ Hand Held Electronic Force Gauge
An ergonomically designed hand held force gauge.
ADVANTAGES
User comfort "'Ergonomically" designed - for ease of use
One piece unit
Very high accuracy
Swivel head allows access to difficult to reach positions
As with all welding procedures, it is important to eliminate as many variables as possible in order to achieve optimum welding consistently over long periods.
Electrode force is one of the critical parameters in obtaining repeatable, reliable resistance spot welds.
Force can vary because of variable factory air pressure, water in the air lines causing air cylinders to deteriorate and loss of air pressure due to worn seals.
This self contained instrument uses a cell with a force sensor to provide accurate digital read out for auditing weld electrode forces.
Accuracy of this instrument is better than 0.2% and can be switched to read 0-2000 kg, 0-20.00 kN or 0-4400lbs.
In cases of difficult access the head of the swivel head gauge can be swiveled at least ±72º up or down and rotates at least ±90º. Once the desired position is reached it can be fixed by a simple hand tightened knob. A 90 mm long handle is provided for optional use with 2 mountain positions either in-line or at 90º.
A support wrist strap is attached to the gauge so that in the event that it is forced out of the operators hand by misaligned electrodes, it need not fall to the floor and be damaged.
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Faults in welding tongs or incorrect process parameters in welding can result in production line waste or defective parts. Checking the electrode force periodically permits spark malfunctions to be detected at an early stage so that repairs can be carried out in good time.
The new Type 9833A test sensor allows precise and reliable measurements to be carried out with minimal electrode gaps. The built-in charge amplifier simplifies the task of mounting and helps to ensure the reliability required by the automobile industry.
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The forces which arise in industrial processes such a press-fit, punching or crimping often have implications for the quality of the final connection. Such forces can also be measured indirectly in terms of the strain occurring at the surface of the machine structure. This is often simpler than taking a direct force measurement, which requires the sensor to be built into the structure.
Kistler's new Type 9234A… strain transmitter with integral amplifier is fitted to the machine very simply by means of a single M6 screw. Thanks to its high sensitivity, accurate measurements are possible even with extremely rigid machine structures.
The robust transmitter is particularly suitable for use with presses and assembly line robots.
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EPSIMETAL, SCAIME’s miniature strain sensor is available either with a high level output signal or with a direct strain gage output. Thanks to a patented mechanical device, installation and removing are made very easy, by means of screws or gluing, and the strain measurement is possible, from very low stresses up to 1000µm/m.
The amplified output version allows, by means of digital adjustment:
- Temperature compensation.
- Adjustable measurement range.
A watertight version is also available.
This is a perfect tool for load and force measurement or monitoring on existing structures and machines.
EPSIMETAL, used with EPSITRAC, offers a specially designed solution for the monitoring of molding machines and presses. It allows the measurement of tie bar stresses on die casting or plastic molding machines, or hydraulic presses. Periodic adjustment, as well as monitoring, is possible, with transportable or permanent installation.
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Sensors of industrial weighing in inflection, entirely welded stainless and seals IP68. Sensor 355 is especially used for applications of weighing on hoppers, plates of weighing, machines of conditionings and applications of measure of force. Exist of 5 kg to 250 kg with homologation IOLM in 3000 divisions
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The sensor is suited for torsion measurements and the measurement of reaction moments for orthopaedic measuring devices. It is applicable for measurements of friction forces.
The strain gauge full bridge measure the torsion movement appearing in the tube of the lattice structure.
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The additional force sensors are recognized by all the CENTOR Star and/or Dual force gauges and torque gauges, and they can complete a set of force/torque measurements at a very reasonable price.
The sensor characteristics are stored in the memory of an electronic circuit located inside the sensor connector.When the CENTOR Star or Dual instrument is switched on, the information is collected from the central memory and the instrument is automatically configured: it takes into account the type of sensor, its maximum capacity and its calibration data without the operator having to make any calibration adjustments.
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Dynamic Force Sensor, 1053V Series
Dytran is pleased to introduce a new series of dynamic force sensors. The 1053V series is similar to the already existing 1051V series but features a 10-32 tapped hole on the top and bottom. The 10-32 mount is the industry standard for driving point force applications for modal analysis.
The 1053V line includes 6 different ranges, from 10 LbF to 5,000 LbF and features a radial 10-32 coaxial connector. These force sensors have very high (75kHz) resonant frequencies that are ideal for rapid force impacts and are used for industries such as press applications, automated machinery, and a myriad of other applications involving dynamic force measurements. To learn more about the 1053V series, visit the Dytran website or email us.
Key Features
- Available in ranges from 10 LbF to 5,000 LbF
- Available in sensitivities from 1mV/Lb to 500mV/Lb
- 10-32 mounting hole in top and bottom surfaces
- 10-32 side connector
Potential Applications
- Press monitoring
- Automated machinery
- Process monitoring
- Modal analysis
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The Dytran model 1203V series is a ring style IEPE force sensor ideal for dynamic force applications such as press monitoring, automated machinery, and a myriad of other applications involving dynamic force measurements. The 1203V series is available in sensitivities from .5mV/Lb to 500mV/Lb with ranges from 100Lbs to 5,000Lbs. This sensor features very high stiffness, a no load mounted resonance frequency of 75kHz and excellent linearity characteristics. To learn more about the 1203V series, visit the Dytran website or email us.
Key Features
- Through hole mount
- .5mV/Lb to 500mV/Lb sensitivities
- Ranges from 100Lbs to 5,000Lbs
- Very high stiffness
- All stainless steel construction
- Radial 10-32 coaxial connector
- IEPE
Potential Applications
- Press monitoring
- Automated machinery
- Process monitoring
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Weight sensors, Force sensors, Torque sensors
