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* Single-wheel or multi-wheel air classifier for ultrafine classifying operations.
* Superfine powders in the fineness range d97 = 5 to 10 µm;
with the NG model, finenesses of d97 = 2 µm (d50 = 0.3 µm) are possible.
* Spatter-grain-free operation over the entire separation range.
* Integrated coarse material classifier to increase the cut point.
* Low-wear mode of operation.
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Presenting various types of inline installation type steam and air separators, from models with integral traps to compact stainless steel models. Separates entrained water from fluids as they are transported.
Operating Pressure Range: 0 - 550 psig
Operating Temperature Range: 32 - 650 °F
A separator that forcibly separates out the condensate generated and entrained in pipelines of steam or air, etc.
All models are equipped with a cyclone separator that demonstrates a remarkably high 98% separation efficiency.
The integral trap is a free float type that uses three-point seating, with continuous discharge and a tight seal.
The separator supplies high-quality steam or air from which the condensate has been removed, which has a direct connection to productivity and product quality.
Application Areas
Applications for the Cyclone Separator for Steam
Steam main lines, equipment that uses direct contact with live steam, etc.
Applications for the Cyclone Separator for Air
Air piping, processes requiring dry air.
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Dry Processing – Classifying + Sieving
Suitable for sieving extremely difficult and abrasive materials with sieve mesh widths of approx. 25 – 500 µm.
Control sieves and safety sieves.
Sieving machine with an oscillating slotted nozzle underneath the sieve gauze.
With vibration shaker for transport of the coarse material.
Pneumatic sieve tensioning device.
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The Micron Air Jet Sieve utilizes a dynamic sifting principle that enhances the accuracy and reproducibility of particle size analysis. Use of this device has become a preferred method for such tasks as quality assurance of incoming raw materials and the confirmation of final product specifications.
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Sweco's PharmASep is a fully contained Vibro-Energy Filter/Dryer suitable for aseptic processes in the pharmaceutical industry. With a design that eliminates gaps, crevices and hidden areas, the PharmASep proves valuable to those processes handling potent and/or toxic substances where containment is an important issue.
The PharmASep allows batch processing of up to 15kg of solids as well as continuous processing in pilot plants and full production environments. For both wet and dry processes, the sealed pressure vessel delivers high yield product recovery while containing potent pharmaceuticals for safer handling. Unique Vibro-DryTM Technology, developed by Sweco, allows vacuum drying to occur within the PharmASep while the product is gently tumbled on the screen surface, accelerating the drying process and reducing formation of agglomerates.
The PharmASep, with clean-in-place and steam-in-place capabilities, enables users to properly clean the machine without the need to disassemble and re-assemble, reducing downtime and ultimately increasing productivity. In the case of wet sieving, the PharmASep can dewater the product on the screen, apply vacuum, dry and discharge the dried product, eliminating the necessity for separate vacuum drying.
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Sift, scalp, de-lump and de-water virtually any bulk solid or slurry
The Kason Centri-Sifter® is a versatile, high capacity, compact and economical centrifugal sifter used for screening a wide variety of powders or granular materials, including chemicals, plastics and resins, foods, dairy products, pharmaceuticals and biologicals. This equipment is the ideal choice for continuous scalping of dry or moist materials, even those that tend to ball or agglomerate as these units delump and deagglomerate while screening. The Centri-Sifter Screener is also extremely effective as a liquid/solids separator.
Centri-Sifter centrifugal sifters are designed for gravity-fed applications, and for sifting in-line with pneumatic conveying systems. They are available as single and twin models and low profile units, and offered in a broad range of standard, modified, and custom configurations. All are available with belt drive or direct drive. Units may be free-standing or adapted for easy mounting on new or existing process equipment. On gravity-fed models, a large access door allows inspection and cleaning. In-line pneumatic units offer large ports for inspection. Removable end housings allow rapid cleaning and screen changes.
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TURBOWEST
Turbowest centrifugal sifter
Vibrowest centrifugal sifter “Turbowest” is designed to provide users with an efficient dust tight high throughput sieving machine.
The equipement is versatile, economical and used for screening a wide variety of dry or moist materials, powders or granular products, including chemicals, plastics and resins, foods, dairy products, pharmaceuticals and biologicals.
It is especially suitable for high volume sieving, lumpy, sticky and dusty products, as the unit delumps and deagglomerates while screening.
Material fed into the inlet port of the unit passes into the infeed compartment and then, via a screw feed, into the sieving area. The sieving area consists of a mesh cylinder and a paddle blade arrangement revolving within. The centrifugal force propel the material through the full-length cylindrical pre-screen and screen surface. Coarse product is ejected at the end of the machine and the fine discharges through the base of the main body.
Product is sieved on a continuous basis and very large quantities can be processed very quickly.
Units may be free-standing or adapted for easy mounting on new or existing process equipment. All models have a large access door that allows inspection and cleaning.
The separator can be built on customer request with carbon steel, stainless steel AISI 304, stainless steel AISI 316.
On request: ATEX certification, FDA IQ-OQ procedure
Main sectors of application:
- Food industry
- Chemical
- Pharmaceutical
- Recycling and environmental
- Plastic materials
- Agriculture
- Confectionary industry
- Cement and sand
- Metal processing industry
- Liquid and powder paintings.
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The MOGENSEN VRS is setting new standards in cost-performance ratio. With consequently standardized components the VRS offers one of the most economical screens in the market.
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The screening machines of the VIBRALL series are used for both protective and control screening of pourable bulk goods.
Due to the central position of the material inlet and outlet, the VIBRALL screening machines are especially suitable for the use in vertical transport systems with high throughput.
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The Cleveland Vibrator Company, along with its affiliate HK Technologies, introduces a new line of ultrasonic screening equipment utilizing dual vibrator drives. This dual motor separator provides for three control variables: vibrator force, frequency, and drive angle. This design concept results in a three dimensional motion thus allowing for greater throughput of difficult to screen products. This distinctive vibratory action coupled with HK Technologies unique ultrasonic deblinding system provides a screener that can handle many difficult screening applications. The transducer is attached to the aluminum rim with the wire cloth attached on the bottom (like a sieve). Unlike competitive products, the ultrasonic vibration transfers from the rim to the wire cloth to facilitate the throughput of fines by introducing high frequency movement to the individual wires. Helps eliminate blinding. This unique transfer increases the life of the wire cloth as traditional methods allow heat from the transducer to prematurely fail the fine wires.
Models are available in 24, and 36" diameter screen sizes. Screen sizes down to 635 mesh (20 micron). All screens are re-screenable.
Cleveland Vibrator also manufactures a complete line of brute force screeners as well as fine powder, laboratory screeners. Ask about our HyBrute, a brute force screener with the addition of ultrasonic deblinding.
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Kason Vibroscreen® circular vibratory screeners separate bulk solid materials from solids and slurries using multi-plane, inertial vibration that causes particles to pass through apertures in the screen or to travel across the screen surface in controlled pathways.
The screeners range in diameter from 18" to 100" (460mm to 2540mm) and are offered with single or multiple screening decks, separating particles in one to five predetermined sizes ranging from 2" (50mm) to 400 mesh (37 microns).
A wide range of models and specialized options satisfy a broad range of sifting, scalping, classifying, de-dusting and dewatering applications from the most simple to the most challenging, in capacities ranging from several pounds/kilograms to more than 30 metric tons per hour.
All Kason circular vibratory screeners are offered in gravity-fed and in-line pneumatic models for batch or continuous operation, and are available to industrial, food, dairy and pharmaceutical standards.
The screeners are offered in two configurations, distinguished by the number and location of imbalanced-weight gyratory motors employed to impart vibration.
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Weston circular screen separator has been produced for more than 40 years and stand out for its high screen efficiency, strength and reliability. These are the main qualities that makes Weston sieve the most sold and required sieve from our customers.
It segregates solids from liquids or dry material into various particle sizes ranging from 51 mm to 0,033 mm (400 mesh).
It is particularly utilized in food, chemical and pharmaceutical industry and in all sectors of application where the sieve need to be used on several product lines.
Easy to install, can separate particles in 2 to 3 sizes with up to 2 screen decks incorporated in one separator.
Main characteristics:
- screen frames can be changed quickly and easily (change activity requires 1 minute);
- screen can be equipped with various cleaning system as: everclean, starbrush and the innovative ultrasonic cleaning system;
- vibration movement is easy to regulate;
- operating cost are very low;
- can be easily adapted to customer needs: Weston sieve has wheels and can be moved and installed into different product lines;
- product contact areas are easy to assemble, mirror polished and in stainless steel AISI 304 or AISI 316.
- suitable for applications that require screening solids from a large volume of heavy, high-viscosity liquids (liquid panting and glue industry).
Weston sieve is available in 3 different models: Weston 503, Weston 605 e Rotowest.
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Jumbo - our largest gyratory screening machine for throughputs up to
170 m³/h - represents the highest stage of development of screening technology and due to the reverse screening produces a top quality chip fraction.
The Jumbo principle is simple, very effective and distinguishable due to its low maintenance.
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Specifically designed for sifting of dry particulate, the Sweco GyraMax™ Gyratory Sifter maximizes productivity, provides maximum vibration control and enables maximum recovery of clean, acceptable product.
Maximum Productivity
The drive unit is designed into the center of the machine to get the same screening efficiency over the entire screen surface. With dynamic balancing and no mechanical gearboxes, screens operate at 300 rpm versus most conventional 150 - 180 rpm screeners. The consistent motion across the screen combined with the high speed make our ball box cleaning very efficient. The result is maximum efficiency and maximum capacity for your application with no downtime for cleaning screens. Additionally, productivity can be maximized by minimizing your downtime. The GyraMax offers quick and efficient screen changing through easy screen removal without disassembling your machine.
Maximum Vibration Control
All screens are dynamically balanced, allowing you to put the screen at the top of your plant, without worrying about building vibration. Without anchoring, every machine is factory tested to assure the balance meets our rigid standards.
Maximum Product Recovery
Our goal is to recover the maximum amount of good product, as well as removing all of the rejects.
Applications
Applications are numerous. Here are just a few:
• Activated Carbon
• Bentonite
• Detergent
• Fertilizer
• Glass (crushed)
• Limestone
• Plastic Pellets
• Salt
• Sugar
• Tobacco
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After your parts have been oriented, IDEATEC can provide
you with solutions to get the parts to the places where they
are needed :
- Linear vibratory conveyors, to transport them using vibrations.
- Conveyor belts, to accumulate them.
- Unitary or multi-position separators can separate them individually or in organized batches.
- Specially adapted ducts to convey them pneumatically.
- Manipulators to position them.
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Vibrowest low profile circular sieve MSC model has central outlet and is designed for control sieving.
It segregates granular products, powder and liquid into various particle sizes ranging from 51 mm to 0,033 mm (33 microns).
It is assembled with two imbalanced-weight motors on opposite sides of the exterior lower deck. It allow the bottom outlet to be positioned directly below the top inlet, minimizes height requirement and enable material to fall vertically through the screens at high rates.
Standard model range in diameter size from 440 mm to 1.800 mm.
Screens are easy and fast to change and can be equipped with various cleaning system as: rubber balls, kleeners and the innovative ultrasonic cleaning system.
The separator can be built on customer request with carbon steel, stainless steel AISI 304, stainless steel AISI 316.
On request: ATEX certification, FDA IQ-OQ procedure, GMP.
All product contact areas can be polished in accordance with Sanitary Standard.
Compact design, high level of efficiency and reliability allow MSC model to be adapted easily into product lines.
Main sectors of application:
- Food industry
- Dairy farming
- Chemical
- Pharmaceutical
- Recycling and environmental
- Plastic materials
- Agriculture
- Confectionary industry
- Cement and sand
- Metal processing industry
- Liquid and powder paintings.
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GANTOIS manufactures and markets welded screens used in various industries:
Agriculture
Engineering
Automobile
Aeronautics…
The applications are varied:
Protection
Ventilation
Aeration
Drying
Treatment…
The WELDED SCREENS are sold in rolls of finished or semi-finished products for meeting your needs according to your requirements and specifications.
The WELDED SCREENS are available in GALVANISED STEEL and STAINLESS STEEL 304, 304 L or 316 L.
Other material grades are possible on order.
The meshes vary from 6.35 to 50 mm and the wire diameters from 0.65 to 2 mm.
The rolls can be cut in lengths of 1 m
to 2 m width.
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Sweco manufactures several different rectangulars to meet all of your separation needs: the V3 which offers both linear and elliptical motion for wet processing of highly viscous materials; the Round Motion which is perfect for both wet and dry processes; the Universal Motion which offers round, linear, elliptical, and balanced motions; the Multi-Motion which was engineered specifically for liquid/solid separation; and finally the Gyramax which maximizes productivity, provides maximum vibration control, and enables maximum recovery of clean acceptable product.
The most common elements of downtime have been engineered out of the Sweco rectangular, providing a nonstop operation. New technology adapts ultra-fine screen mesh for use in rectangular high-capacity separators (36 ft.2), yielding benefits previously found only on small circular screens. Fine-mesh screen panels can be installed in five minutes without tools on some models. Our simple patented drive mechanism has 3 motors rather than a complicated and expensive 3 shaft design. Sweco rectangulars are capable of high G-forces for improved solids conveyance and are easily adaptable to Clean in Place spraying systems.
Other features of Sweco rectangular separators include an "off-the-shelf" motor which provides reliable power; isolated mount suspension that virtually eliminates transmitted vibration; and a rear basket feed inlet with an internal baffle system that uniformly distributes flow to the screen bed. Additionally, to maximize the effectiveness of your system, the deck angles on Sweco rectangulars are adjustable, eliminating the loss of good material due to process changes.
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Vibrowest manufactures several different rectangular separators that can be used universally for test screening, to segregate solids from liquids or dry material into various particle sizes.
Rectangular separators are constructed according to customer needs and the specific plant requirement.
Rectangular separator main characteristics:
- vibration is activated by one or two vibrating motors with adjustable out-of-balance force;
- vibration develop in the horizontal and in the vertical plane and can be settled in both directions;
- vibrating motor design allows to adjust easily the counterweight and modify the vibration to find the best way to sieve a product (for gentle screening, long residence times, high throughputs or difficult-to-screen products);
- high screening efficiency both with liquid and solid products;
- vibrating motor are standard and provide reliable power;
- rectangular separators are provided with high quality suspension that virtually eliminates transmitted vibrations;
- screens are easy and fast to change and can be equipped with rubber balls cleaning system;
- built on customer request with carbon steel, stainless steel AISI 304, stainless steel AISI 316;
- on request: ATEX certification, FDA IQ-OQ procedure, GMP;
- all product contact areas can be mirror polished in accordance with Sanitary Standard.
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Sweco’s MX Separator is the latest innovation in separation technology. With its totally enclosed weight guard, open base construction and angled support springs, this state-of-the-art round separator provides a safer and cleaner environment while improving product differentiation and maintaining the same outstanding quality expected from Sweco equipment.
Sweco vibro-energy round separators are versatile and can be customized to meet your needs. We offer a variety of round separators including the Sanitary, Avalanche and Low Profile. Sweco round separators can handle a broad range of materials - wet or dry, fine or coarse, heavy or light. Particles as fine as 400 mesh (38 µm) can be screened with up to 4 screen decks incorporated in one Sweco separator.
Sweco round separators offer 4 different separation processes: 1.Sizing for dry products such as sugar, spices and salt. 2. Scalping for dry materials such as powdered milk, chocolate powder and detergent. 3. Gravity Filtering/Product Recovery for solid/liquid mixtures such as fruit juice, pulp and paper and paint. 4. Wastewater Cleanup and Water Pollution Control for effluent systems like potato peelings and waste, poultry and laundry waste.
Sweco's patented force wheel and motion analyzer system assures more efficient processing than any other screening device. Additionally, Sweco round separators show greater capacity per square foot of screening area than other screening devices. Since the Sweco round separator transmits minimal vibration, no special foundation is required, making it easy to install. Finally, Sweco round separators are designed with few moving parts which assures long life and low maintenance.
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MR round vibratory separator segregates solids from liquids or dry material into various particle sizes ranging from 51 mm to 0,033 mm (400 mesh)
Easy to install, can separate particles in 1 to 5 sizes with up to 4 screen decks incorporated in one Vibrowest separator.
Standard model range in diameter size from 440 mm to 1.800 mm.
Screens are easy and fast to change and can be equipped with various cleaning system as: balls, kleeners, starbrush, CIP and the innovative ultrasonic cleaning system.
The separator can be built on customer request with carbon steel, stainless steel AISI 304, stainless steel AISI 316.
On request: ATEX certification, FDA IQ-OQ procedure, GMP.
The vibration develop in the horizontal and in the vertical plane and can be settled in both directions.
Vibration is accomplished by eccentric weights positioned on fly wheels assembled on the upper and lower ends of the motion generator shaft.
Upper fly wheel displacement creates the vibration in the horizontal plane, which moves the material from the center to the peripheral perimeter of the screen. Lower fly wheel displacement acts causing the vibration in the vertical as well as tangential plane.
Shifting the counterweights on the fly wheel is rapid and tool free. Allows to modify the vibration and find the best way to sieve a product. It follows an high screening efficiency both with liquid and solid products.
More than 45 years of experience in sieving machines, innovative and efficient design allowed Vibrowest to reach higher levels of efficiency and reliability.
MR model can be modified and adapted to the customer requirements.
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With their constant processing design, CSC type continuous screen changers are able to meet the most stringent quality requirements for melt filtration. The type HSC, FSC and DSC discontinuous screen changers are a simple, robust, and affordable alternative for applications where a short interruption in the melt flow is possible for making screen changes.
The DV continuous divert and dump valve was developed specifically to meet the requirements of underwater pelletizing. It features a unique design that provides bump-less changeovers and eliminates the possibility of a deadhead condition.
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The foolding hood for single-deck tumbler or vibration screening machines can be opened easily, without time-consuming loosening of nuts, and thus considerably reduces the downtimes resulting from frequent product changes. There is also a far lower risk of damage to the mesh cloth, which is often very fragile. Easily operated and adjustable clamping elements with a saftety mechanism ensure that the hood is securely locked and sealed to prevent the escape of dust. The mounting ensures that the hood is positioned correctly on the screen frame when it is closed.
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For applications in pharmacy, food and fine chemicals ALLGAIER produces tumbler and vibration screening machines according to GMP and FDA-regulations. These specialized machines are used for the treatment of valuable powders, pellets and granules.
The Hygienic Design includes solutions for WIP-cleaning devices and ATEX certification.
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For applications in pharmacy, food and fine chemicals Vibrowest produces round, low profile and tumbling separators according to FDA requirements, IQ-OQ procedure, GMP standards.
These specialized sieves are used for the treatment of valuable powders, pellets and granules and are constructed with the following features:
- stainless steel AISI 304 and AISI 316
- crevice-free interior
- easy access screen clamping devices
- streamlined exterior
- surface finish that minimizes product build-up
- continuous seam welds
- mirror polishing to a 0,03 micron for all product contact surfaces
- dust-tight / gas-tight design
- mobile version on customer request
- ATEX conformity on customer request
- ultrasonic mesh cleaning device (optional)
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The Series FS flow separator developed by OTEC is
the perfect solution for fast and reliable separation of
workpieces and process media, e.g. abrasives. In the
past, achieving such outstanding results was often only
possible by means of painstaking and time-consuming
manual processing.
User benefits
• Short process times
• No cost-intensive manual work
• Excellent cost/performance ratio
• Easy handling
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Sweco offers the industry’s widest variety of screen solutions to meet any separation challenge. For unique screening applications, Sweco custom manufactures screens to meet any requirements. Sweco manufactures sanitary screens which are fashioned to meet the rigorous design requirements of food and pharmaceutical customers and constructed of FDA approved materials. Sweco screens are available to fit nearly all circular separators. So, regardless of what type of machine you have, you can equip it with the best screens on the market. Whatever your screening needs are, Sweco has your solution.
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The requirements and conditions for product cleanness an constant product quality are immense.
Qualified sifters of high standard and performance offer an excellent ratio of price and capacity, with the purpose of quality control management by separating foreign particles from the product. Mounted before a filling unit, the final product should proof its defined quality. There are any further applications like:
=>control sieving of powders and granules
=>classification
=>sieving of suspension
=>desaglomeration of lumps
=>draining
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Cross-Flo Static Scalping Sieve
Scalps coarse, free-flowing dry solids at ultra high rates
The CROSS-FLO static sieve | | |
Sieves, Screeners
