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Application:
•Decentralized motorization of light weight loads or loose product on belt conveyors
•Applicable to all industries (automotive, electronics, mail …) for transfer lines
Benefits:
•Safety (no exposed transmissions)
•Comfort/Ecological (without oil bath)
•Modular & flexible conveyor zones
•Space saving
•Quick and simple installation removing the need for maintenance (no exposed transmissions)
Concept and characteristics:
•The AC asynchronous 3 phase motor and the life lubricated planetary gears and bearings are integrated inside the roller tube to drive the belt directly
•Continuous or intermittent duty cycle (360 start-stop/hour)
•Speed from 5 to 40 m/min
•Speed variation possible using a frequency inverter
•IP55 and 65
•Without oil bath
•3 phase, 50 or 60Hz, from 230 to 415V
AC 3 phase range:
•Ø 76.3: series CN
•Ø 115:series IP
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Application:
•Decentralized motorization of loads < 500kg (cardboard boxes, trays, totes…) for conveying systems where there is no risk of accumulation
•Regulation for speed in gravity roller conveyors, access gate, bridging between conveyors, 90° transfers, powered roller bends…
•Applicable to all industries (automotive, electronics, mail …) for assembly lines and transfers
Benefits:
•Safety (no exposed transmissions)
•Comfort/Ecological (without oil bath)
•Modular & flexible conveyor zones
•Space saving
•Quick and simple installation removing the need for maintenance (no exposed transmissions)
Concept and characteristics:
•The AC asynchronous motor and the life lubricated planetary gears and bearings are integrated inside the roller tube to drive the loads directly
•Internal shock absorber protects the gearbox
•Continuous or intermittent duty cycle (720 start-stop/hour)
•Speed from 4 to 50 m/min
•IP54, 55 and 65, clean room
•1phase or 3 phase, 50 or 60Hz, from 100 to 440V
•option : accumilation motor or brake motor
AC 1phase & 3 phase range:
•Ø 50 standard: series K
•Ø 57 standard: series A
•Ø 60.5 standard: series B
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Concept and characteristics:
• The brushless 24V DC motor 1 and the life lubricated planetary gears and bearings 2 are integrated inside the roller tube 3.
• A circuit board drives the motor offering different control options (see “circuit board” section)
• Suitable for a host of environments: industrial, humid, dusty, wet, oily and clean rooms (IP54, 55 & 65)
• Continuous or intermittent duty cycles (1800 start-stop/hour)
• Speed range from 4 to 65 m/min
• Speed variation: see “circuit board” section
• Available with dynamic break and mechanical brake
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driving roller 24v; brushless, diameter 50mm with throats allowing the resumption of transmission upstream and downstream. mini length. 400mm; electronic chart of order and protection with variation speed.
roller + chart: price starting from 385
Possibility of using the rollers engine in curve (with conical sleeves PVC on the tube steel)
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A drum motor is a motorized pulley where the body rotates around a stationary shaft. The rotating outer drum becomes the drive pulley which powers the conveyor belt.
In simple terms it is a highly efficient geared motor, totaly enclosed within a steel shell. Unlike conventional drive systems, the BDL drum motor has no chains or V-belts to tighten or replace, no sprockets to align, clean or lubricate, no bearings to grease, and does not require chain guards. lt is a simple - yet small and powerful - integral motorized pulley that is guaranteed to power your belt conveyor for years without breakdown. All gearing is made of high alloy steel, not plastic. The BDL drum motor is lubricated for life and needs no oil change. The result, almost no maintenance or downtime, which means lower costs and higher productivity.
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Flex-Lag® Weld-On Ceramic
Eliminate the belt vibration and cleaner chatter often caused by ordinary weld-on lagging by installing Flex-Lag® Weld-OnCeramic Pulley Lagging. It features a new gutterless design with easily installed over-lapping segments. So the wide gaps between strips of conventional weld-on lagging products are eliminated.
Flex-Lag® Ceramic
When conventional rubber lagging fails to correct belt slippage, the solution is Flex-Lag® Ceramic Tile Lagging. Our Ceramic Tile Lagging features the highest coefficient of friction available in lagging materials - two to three times the friction of rubber in wet, muddy or dry conditions.
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Arrowhead Ceramic Pulley Lagging Arrowhead ceramic pulley lagging provides the solution when conventional rubber lagging fails to correct belt slippage and wears prematurely. Our unique Arrowhead ceramic is designed for the highest drive factors unlike the conventional square tiles.
- MSHA approved for mine use- meets all requirements for flame resistant solid products taken into mines. Acceptance Marking No. MSHA IC -174/2
- Increase Productivity – by delivering increased traction between the belt and pulley, allows for lower belt tension than with rubber lagging.
- Improved Belt Tracking – due to the Arrowhead patterns self-cleaning ability, which reduces material build up and thereby eliminates the major source of misalignment.
- Bonding Strength – that is superior to others, due to 3mm of our neoprene compound vulcanized into bottom-side of the lagging.
- Superior Wear - ability in abrasive or highly wet or dry applications as seen in below ground and above ground mining.
- Easy Installation – can be done in place, on plant site, at your local distributor or at the pulley manufacturer. Each strip is 10” (250mm) wide x pulley face (see chart).
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Flexco makes it easy to find the pulley lagging you need to eliminate belt slippage, increase pulley life, improve water shedding, and boost productivity. Plus, these benefits are achieved without removing the pulley form your conveyor system! Flex-Lag® application requires only a time- and labor-saving cold vulcanization process. So it installs easily on-site.
Flex-Lag® Diamond-Pattern Rubber Lagging is a high-durometer rubber for abrasion resistance and water-shedding. Based on the design of treads used for rain tires, the diamond pattern splits the film of water and deflects it into lateral or diamond-shaped grooves - away from the pulleys. A high coefficient of friction, combined with exceptional water-shedding capabilities, helps keep belt slippage to the absolute minimum.
Flex-Lag® Plain-Pattern Lagging helps prevent belt slippage in the dirtiest environments. Rubber flexes during use, shedding excess material, preventing build-up, and preventing premature belt and pulley wear. Horizontal grooves between plain rubber strips trap and deflect water from the pulleys. This results in a coefficient of friction vastly superior to plain sheet-type lagging.
Flex-Lag® Light-Duty Lagging is ideal for compact pulleys and most light-duty applications. Specially designed for pulleys having diameters as small as 2" (50mm). Moisture is channeled between small raised buttons that support and grip the belt, delivering the extra traction to drive your belt.
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rollers of handling for conveyers with gravitating rollers where mechanized
diameter 16mm with 108mm, PVC, zinc coated steel, STAINLESS
In photograph: roller with throat for conveyer with rollers ordered by countershaft and round belts
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Conveyor Roller
Driven and non-driven Conveyor Roller Accumulation- and Positive Drive.
Available in Steel, Stainless Steel, Aluminium und Plastics.
Steel Conveyor Rollergalvanized, epoxy resin coated, surface hardened, coated with PVC, PU or Rubber.
Abridgement of the Range:
Gravity Roller
Driven Roller
Conical Roller
Drum Motors
Conveyor Belt Drums
Belt Station Roller
Brake Roller and Brake Conveyor Roller
Skate Wheels
Universal Wheels
Pallet Rails
Chain Slide Bar
Zero Pressure Systems
Tooth Belts
and a lot more
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- High Quality Assemblies
- ABEC 1 & Basic Metal Stamped Bearings
- Plain, Galvanized & Stainless Steel Rollers
Utilizing a long history of ball bearing knowledge and expertise, Frantz® Manufacturing has expanded into manufacturing gravity flow conveyor rollers. The following general information will familiarize your organization with our current conveyor roller manufacturing capabilities. If there is a specific need not listed, please contact customer service at Frantz, we will be expanding into additional sizes.
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We supply conveyor rollers in diameters from 16 mm to 190 mm and lengths from 70 mm to 3500 mm. Made of high quality materials, with roller bearings, housings and seals specially designed by Interroll. High quality performance for modern materials handling...
Typical Applications include:
- Postal and document handling
- Food-processing industry
- Assembly lines in the electronics industry
- Machine linking in automation
- Production plant in all industries
- Dispatch lines in all industries
- Packaging lines for all products
- Order-picking systems for pharmaceuticals wholesalers
- Pallet transport in beverage distribution
- Luggage handling
- Cargo handling
- Supermarket check-outs
Etc.
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Conveyor components
Plastic-Carrying rollers LINE TKL
Tube : PVC-hard, shock resistant according to DIN 77 48
Colour blue, similar RAL 5015
Bearing: Plastic bearing cover with one row of ball. Also available with stainless steel balls
Brightly pulled steel made of ST 37 K
Also available with spring axle, internal thread or external thread as well as width flat
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Modular conveyor rollers
- Driven on both sides
- Running surface D=125 mm made from TPU also available with electrical conductivity
- Rapid availability and many variations
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Both the shape of the modules and that of the sprockets are very important in the design of the different series.
The perfect coupling of the modules to the sprockets assures a direct drive free of slips and lateral displacements, typical of the conventional traction systems.
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Motortised drums for conveyor systems & check outs
The motorized drums for conveyor systems type RL 072, MT 084, MT 112, MT135 are products specially able to motorizing conveyor systems thanks at their easy assembly and for their integration in to the conveyor.
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A drum motor is a motorized pulley where the body rotates around a stationary shaft. The rotating outer drum becomes the drive pulley which powers the conveyor belt.
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Today the modern drum motor is considered to be one of the most reliable and effective belt conveyor drives available throughout the world. The Drum motor is in simplistic terms a highly efficient geared motor drive, which is totally enclosed, in a steel cylindrical shell. The shell, which is normally crowned to ensure central belt tracking, is fitted with bearing housings incorporating precision bearings; oil seals and rotates on a shaft. The motor stator is fixed to the shaft and the motor winding cable passes through one end of the shaft, eliminating the need for slip rings and brushes.
The squirrel cage motor manufactured in laminated steel is machined concentric to high tolerances and designed to give 200% starting torque. The rotor pinion is coupled directly to the gearbox. The gearbox transmits the drive directly to the shell bearing housing through a geared rim and provides a high efficiency from motor to drum face with very little frictional losses. The drum motor is oil filled, which acts as both a lubricant and a coolant whereby the heat is dissipated through the shell and conveyor belt...
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Power, reliability and a tailor-made service backed by the know-how of the worldwide Interroll group - these are the hallmarks of Interroll's belt drives with diameters 220mm for heavy-duty unit handling.
Typical Applications include:
-Telescope conveyors
-Baggage handling in airports
-postal and distribution centre applications
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A drum motor is a motorized pulley where the body rotates around a stationary shaft. The rotating outer drum becomes the drive pulley which powers the conveyor belt.
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Conveying and friction accumulating via radial friction clutch between drive unit and slide bush (one-sided friction). The driving force of the roller is load-depending, it sets itself automatically. Friction roller series 3800 and fixed driven rollers series 3500 have the same dimensions. They can thus be combined easily with each other and also be retro-fitted with the other drive types (friction/fixed drive). Rollers series 3800 are based on the universal roller series 1700, e.g. roller housings of the roller series 1700 are to be found on the non-driven side. The drive elements are optionally available in plastic (Sprockets - Polyamid 6.6, Toothed pinion - POM) or steel. Sprockets made of plastic are non-abrasive, tough elastic and noise damping. Sprockets made of steel are precision turned with precise teeth. The maximum load capacity of the roller is directly dependent with the amount of accumulation during the whole operational time.
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Heavy Duty Conveyor Roller Series 1450
Ideal for heavy goods, such as pallets, containers etc. Rounded roller end caps for easy side transfer of conveyed goods. Protected bearing seating. Quiet running by utilizing plastic end caps and sealings. Lip seals in front of bearing as protection against dust and water. Load capacity: up to 5000 N.
Max. Speed
2,0 m/s
Load capacity
Up to 5,000 N
Dimensions Tube
Zinc plated steel to DIN 2394 with an outside diameter of of 80 or of 89 mm
Stainless steel to DIN 2463 with an outside diameter of 80 or 89 mm
Spindle
Bright steel, zinc plated or stainless steel
Spindle with milled flats, diameter 20 or 25 mm
Male threaded spindle, diameter 20 mm
Female threaded spindle (M10 x 20 or M12 x 20), diameter of20 or 25 mm
Bearing
Bearing housing made of polyamide (black)
Bearing seal made of polyamide (yellow)
Types of bearing:- Precision ball bearings 6205 , 6205 2RS
Options
Flanges
Elastic PVC sleeve (only for tube outside diameters of 80 mm)
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Delivering power of up to 0.37 kW, this innovative component will drive modular belts for conveying, positioning, drying, wash-down and frosting processes, etc. It provides a highly productive, space-saving solution for modular belt applications. No need for expensive custom versions or add-ons. Easily and quickly installed or retrofitted in modular belt conveyor applications.
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Mink round brushes - Highly efficient tools with countless applications
Mink round brushes can be applied to solve problems in a wide range of areas, and our engineers have the ideas to exploit this potential. When it comes to flexibility, no industrial tool can match these brushes. We offer a huge selection of models: roller brushes (with stub shafts), round brushes (with hollow centre spindle, no shaft), the Mink HP-System (two half segments, without shaft) and the Mink Zick-Zack-System (modules, with or without shaft). Finally, there are Mink web spreader brush rolls for modern processing of plastic film, textiles and many other kinds of web.
Advantages:
• Suitable for goods of all kinds
• Versatile and economical
• Maximum cleaning power combined with optimum surface care
• Form and stiffness according to individual requirements
• Less need for cleaning agents thanks to the mechanical action of the bristles – economic and ecological benefits
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The modular principle underlying our one-way system of trapezoidal toothed roller brushes provides for fast, low cost changes of brushes. They can be installed and similarly removed by a simple hand operation. The teeth lock securely (and in a non-twist manner); as a result, a gap-free bristle surface is assured. Precise true running is guaranteed at all times. The DT system consists of brush segments which are mounted to the brush core with two locking collars. Due to the special modular principle on which they are based, worn individual segments on a roller brush can be replaced
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Motorized pulleys for handling systems
The motorized pulleys type RL 072FRand RL 089 contribute to motorized easily, simplely and quickly handling systems and transport of isoled loads.
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Type 840-50
The Rollex Motor-Roller 50 is the solution for your automation. Parcels and small boxes up to 520 N can be transported with a high reliability. The compact control board guarantees simple installation and the low working noise makes working stress-free.
If in Pharmaceutical-, Food-Industry or Mail Order Business, the Motor-Roller transports your goods fast and reliable.
Speeds from 0,2 up to 1,3 m/s
Load Capacity max. 520 N
Temperature 0°C bis 40°C
Torque up to 1,8 Nm, low noise
Integrated Motor regulation, reverse drive possible
Small, extern connecting-box with integrated speed regulation
Controlled Safe-Off with reconnection
Type 850 - 89
The Motor-Roller is driven by an oil-cooled motor, that guarantees long life. The motor can be build with an intern or extern magnetic break that will be mounted with another conveyor roller of that section.
The Motor-Roller Type 850-89 is a Power Pack. With this Motor Roller pallets of 1000 kg can be transported. The drive system is especially for low construction heights, turn-tables and tramming cars.
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The debut of 24VDC RollerDrive and DriveControl products in the market has revolutionized the automated conveyor industry. Interroll RollerDrive and DriveControl products provide a comprehensive product offering with individual components available to be integrated to meet a multitude of needs for customized customer control...
Material handling systems powered by Interroll RollerDrives are configured systems free of external drive units, chains, drive shafting and expensive guard covers for safe, quiet and efficient operation.
The RollerDrive, with its internal electronic drive, represents an important break-through in conveyor technology.
The Interroll family of RollerDrive components can meet a broad range of materials handling requirements.
The brush type or brushless RollerDrives offer variable capabilities including higher speed performance, longer operating life, or higher load capacities.
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Conveyor Rollers, Drive Rollers, Motorized Pulleys...
