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C13V8 TRANSFER
CNC machine for machining in three directions. Rotary table with torque motor with a horizontal axis at 8 stations, rotation in 0.3 sec. . 13 units for drilling / threading CN ISO 40 stroke 140 mm, 3 with head turning radial hydraulic command. Group chip removal with filtration at 50 microns. Interlocking system with the vision system.
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X5SE6 - TRANSFER FOR PRODUCTION "CAPS"
Machine completely to CN for high production and automation on several details in two directions. Rotary table to horizontal axis to 6 stations without lateral movement drum. Cooled spin from torque motor to liquid. Time total: blocking and, sbloccaggio spin 60° in 0,09 second ones. Unit to pierce/to ream/to thread without compensation C103 type with translation life raft to hydrostatic maintenance, axis commant from servomotor and screw to I recirculate of spheres axial controlled from transducer.
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Y15V8 - TRANSFER FOR SANITARY RUBINETTERIA
in three main directions (lateral and radial) with disassabili and reclining units +30°/-30°. Wall base double. Rotary table to horizontal axis to 8 stations, with system of blocking to average dentato ring HIRTH, speed total uncoupling/spin/coupling: 0,8 sec. self-centring Vices to two claws, race 26 milimeter 15 units to 40 CN ISO race 130 milimeter of which: 4 fixed foratrici C134, 6 reclining disassabili foratrici C134/, 1 disassabili foratrice reclining disassabile C134/with head to tornire radial oleodinamica, 1 fixed C134f threading machine, 3 reclining C134f threading machines/.
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Hydromat® HS
Suitable for simultaneous 5-sided machining of cubic and rotationally symmetrical workpieces.
* Machining units
HS 12: horizontally 12 and vertically 6
HS 16: horizontally 16 and vertically 8
* No. of clamping devices 12 or 16
* cubic workpieces with edge length 120 mm, resp. 100 mm
* workpiece length max. 200 mm, resp. 150 mm
* horizontal transfer system
* complete 5-sided machining without reclamping
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Multistep XT-200: Where linear machining comes full circle!
We now present our new innovation, the high-performance Multistep XT-200 with incomparable change-over flexibility, which also proves to be very economical!
Precision
- High positioning precision
- Compact and firm machine construction
- Extremely stable B/C axis
- Direct distance measurement system for all axes
- Radio measurement sensor for the automatic measurement and offset of reference positions (blank part in loading module and during processing in the machining modules)
- Chuck repetition precision of the workpiece carrier palette ± 2µm.
Productivity
- Acceleration 1G
- Axes speed up to 52 m/min
- Very short tool change time, chip-to-chip time of less than 1 second
- Transfer of clamping chuck devices in only 5.5 seconds
- Multiple chucking
- Increase of the production volume through an addition of more machining modules is possible at any time.
- Integrated loading/unloading system
- Optimum accessibility due to ergonomic design
Flexibility
- Short set-up times, ideal for the production of different workpieces
- Swift Change-over of tools and tool carrier palettes
- Code-able workpiece carrier palettes for stop-and-go production.
Versatility
- 5-axes interpolation on 5½ workpiece sides in one chucking
- Milling, drilling, deep-hole drilling, plunge cutting, threading, deburring, reaming, chamfering, engraving, countersinking, knurling or honing
- Recess turning with U-axis
- Integration assembly tasks such as friction pressing of guide bushes and position pins
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Y1F1 MACHINE WITH HEAD TO REVOLVER
Machine for workings in only direction. 1 foratrice unit/C144f threading machine to CN ISO40 run 140mm with head to revolver for being able to execute in sequence with the same unit perforation and thread.
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- 1st and 2nd operations on same lathe W22-T4;
- complete drilling on vertical drilling center DWN-22V.
The cycle can be carried-out only when the lathe Is equipped with pallet loading system. Production capability is influenced by the lathe's ability to machine 1st and 2nd turning operations in sequence of one another on a continuous basis.
As indicated in the machining cycle below, the theoretical production capability for the machining of a 15"x7" wheel is about 33 pcs./hour.
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Single-level FMS w/ RGV
One of the most popular arrangements with almost unlimited capacity. The in-line configuration allows any number of future machines, pallets and stations to be incorporated.
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Wherever high precision and increased production capabilities are important, the rotary transfer machining system Multifactor meets the requirements by producing economically, work pieces of medium size. This machine, of modular design, is available with 8, 10, 12 or 15 stations. The standard version has mechanically controlled stations, which do not require frequent change over. For increased flexibility, CNC controlled stations and/or CNC indexing work piece fixtures are available.
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BTB Transfer Machine, horizontal axis rotary table,
with 8 working stations and maximum odf 19 working units Completely NC-controlled
ISO Programming Languace
Immediate software updates & ONLINE assistance via modem & internet
Machining Capacity from ؼ" to ؽ".
BORING UNITS
-Ball screw feed with a Brushless motor,NC-controlled
-7,5 kW (10HP) Spindle motor with Vector Drive
-Max spindle speed 4500 rpm
-Rapid up to 20 m/min (787,4 in/min)
-Stroke 130 mm (5,12 in),quill Ø 120 mm (4,72 in)
-Repeatability ±0,005 mm (±0,0002 in)
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The OMNI-TURN is a totally new concept for machining precision parts requiring accurate and heavy turning operations. OMNI-TURN machines combine rotating part and rotating tool processes, resulting in cycle time and productivity improvements of up to 300%. Since there is no need to split critical machining operations, part quality is optimized.
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Hydromat® HB
For rotationally symmetrical workpieces up to a maximum clamping diameter of 45 mm and a total length of 150 mm.
* Machining units
HB 45/12: horizontally max. 12 and vertically max. 6
HB 32/16: horizontally max. 16 and vertically max. 8
HB 32-45/16: horizontally max. 16 and vertically max. 8
* max. clamping diameter 45, resp. 32 mm
* max. workpiece length 170, resp. 150 mm
* horizontal transfer system
* complete 3-sided machining with reclamping
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Hydromat® HW
For rotationally symmetrical workpieces up to a maximum clamping diameter of 25 mm and a total length of 100 mm.
* Machining units
HW 20/10: horizontally max. 10 and vertically max. 5
HW 25/12: horizontally max. 12 and vertically max. 6
* max. clamping diameter 25 mm
* max. workpiece length 100 mm
* horizontal transfer system
* complete 3-sided machining with reclamping
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Preco, Inc. designs and manufactures innovative and modular system solutions for narrow web converting. The rotary converting systems are independently servo driven and modular to allow the most flexibility for registered web converting. The system is made up of electronically geared rotary cutting stations and spindles that can be used as unwinds or rewinds. The system is operated through a user-friendly touch screen that allows the operator to save machine parameters for future set-ups.
This system allows you to process web widths up to 10" (254mm) at a maximum speed of 300 ft/min (91.44 m/min). Many accessories/options are available (pneumatic winder, lamination station, dual die station, etc.) based on particular application requirements.
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Rotary transfer machines are for end users that produce high volumes of batches (approximately one million
components per annum) and machine components with dimensions that fit in a 250 mm. cube.
The most outstanding features of rotary transfer machines are:
- Flexibility
- reduced cycle times
- reasonable component/cost
- high customisation
The rotary transfer machines are suitable for machining: brass, aluminium, cast iron, carbon and inox steel.
The main applications are in the sectors of pipe fittings, valves and mechanical components in general.
The Gruppo Riello Sistemi rotary transfer machines range consists in:
Trunnion-type Transfer
Trunnion-type transfer stand out for their extremely rigid and compact structure (frame with double-walled welded and normalised structure), for their user friendly use and maintenance, their very good accessibility to tools and equipment. Two wide windows, one positioned near the loading/unloading station and the other in the rear part of the machine drastically reduce the set up and tool changing times.
Dial Machines
Dial machines are used for machining one or two sides of a workpiece.
Vertimac
Vertimac transfer machines allow to produce profitably both big and small batches of complex components, belonging to various families of pieces.
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TG main rotary table
Divisions 9 - 11 - 13 - 15
Dimensions 1200 - 1400 - 1900 mm.
Indexing system set of three Hirth coupling
Lubrication system joggin device and reducer with permanent oil; other parts with permanent grease
Table indexing/rotating time 2" ÷ 3"
Table clamping axial thrust 2500 ÷ 5600 daN
Tangential thrust max 2300 ÷ 6100 daN
Tilting moment 800 ÷ 3200 daNm
Table positioning accuracy ±3"
Repeatability 3"
Sealing with pressurized air
Indexing table driving system (jogging device and self-breaking motor
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The Hydromat Rotary Transfer Machine comes as a complete turnkey system that characterizes the basic principle of the Hydromat machine concept - a modular design that is simple, flexible and efficient. The rotary machines are available in several machine base sizes equipped with either 12 or 16 stations capable of machining bar stock, coil and blanks up to 1-3/4" in capacity. The result is the consistent, high production of quality components, reduced downtime and no costly secondary operations.
Since the workpiece is stationary in the chuck jaws, the table indexes the workpiece to each machining unit which performs many types of operations (i.e., drilling, cross drilling, boring, turning, milling, external and internal recessing, threading, tapping, broaching, etc).
The Trunnion Machines are well suited for the manufacturing of small casting applications, irregularly-extruded bar stock parts and shafts from 1/2" to 12" in length.
Products:
- HB45-12
- HB32/45-16
- HW25-12
- Pro20
- Genesis
Genesis :
HW 25-12 Basic Machine w/Control Pivot
Electric Control Cabinet w/G.E. 90-30 PC
Pendant Arm w/Quick Panel Jr. Touch Screen Operator Control
Hydraulic Power Pack-20gal
Chip Conveyor w/Single Bag Filter and Magnetic Drum
12" Magazine Bar Feeder
1-Step Platform
Gearbox AE160 Cutoff Unit w/Valenite Quick Change Arbor
Inverting Unit WDE30 w/Hydraulic Control Valve
Lexan Lid and Ring Enclosure w/Center Hinge189605
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MTR415
The upper-range model of the MTR400 series, featuring 15 stations and up to 13 UV151-3 machining units as standard.
C-axe are available as an option by each station featuring ( performing ) 5 faces machining or turning up to 6’000 rpm.
5 axes interpolation in combination with the 4 axes machining unit UV151-4 and C-axe.
Thanks to its all-electric, all-numerical design philosophy, PRECITRAME is able to offer a highly productive solution with an unbeatable cost/performance ratio compared with conventional machining centers and at the same time guarantees a level of flexibility that has never been achieved with traditional transfer machines.
PRECITRAME transfer machines meet the high volume, high-tech demands of such sectors as the mobile phone industry, the clock and watchmaking industry and the car industry, sectors where new product cycles are so short that companies have to bring their products to market very quickly.
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Trunnion-type Transfer
Trunnion-type transfer stand out for their extremely rigid and compact structure (frame with double-walled welded and normalised structure), for their user friendly use and maintenance, their very good accessibility to tools and equipment. Two wide windows, one positioned near the loading/unloading station and the other in the rear part of the machine drastically reduce the set up and tool changing times.
Trunnion-type transfer are designed with 4, 5, 6 or 8 stations and each of them, excluding the loading/unloading one, can be equipped with three or more unit heads.
The hermetically sealed working area allows for the use of a large quantity of coolant, which is necessary to obtain a constant chip removal and maintain an unvarying machine temperature.
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Trunnion-type transfer stand out for their extremely rigid and compact structure (frame with double-walled welded and normalised structure), for their user friendly use and maintenance, their very good accessibility to tools and equipment. Two wide windows, one positioned near the loading/unloading station and the other in the rear part of the machine drastically reduce the set up and tool changing times.
Trunnion-type transfer are designed with 4, 5, 6 or 8 stations and each of them, excluding the loading/unloading one, can be equipped with three or more unit heads.
The hermetically sealed working area allows for the use of a large quantity of coolant, which is necessary to obtain a constant chip removal and maintain an unvarying machine temperature.
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Benefits vs machining centers
ability to process two parts per cycle
shorter cycle time
minimal 'dead' time
lower piece part cost
ability to process both medium and large batch jobs
machining of 5 sides in one clamping
sixth side can be machined by part repositioning
no tool change time
higher accuracy
lower fixture costs
faster changeover
higher machine efficiency
customized process solutions
low cost, simple machine retooling
less floor space for the same overall output
reduction or elimination of part inventory
reduced part flow time/cost
lower manpower requirements
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L3Z4 TRANSFER FOR RESUMPTION WORKINGS
in a direction: particularly rigid and accessible monolithic structure base; rotary table to vertical axis to 4 stations, with system of blocking to average dentato ring HIRTH, speed total uncoupling/spin/coupling: 0,6 sec. self-centring Vices to two claws, race 20 milimeter, 2 units foratrici HI03 attack ISO 30, run 100 milimeter Mandrels set in action from induction motor with frequency converter. Nr. 1 filattatrice unit type FI03 attack ISO, race 100 milimeter
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CF12S8 TRANSFER WITH CLAMP ROTATING STEP 5°
CNC machine for machining in 3 directions. Rotary table with torque motor with vertical axis suspended at 8 stations, rotation in 0.45 sec. Clamp rotation with step 5 ° indexed rotary cutters. N° 2 units installed on form NC machining center 3-axis XYZ. 10 units CNC ISO 40 stroke 140 mm with 6 drilling C144, 4-drilling / threading C144 + TRS with boring and facing head. Interlocking systems.
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Hydromat® V
For simultaneous 3-sided machining of cubic and rotationally symmetrical workpieces.
* Machining units
V8: left 5 / right 6 / vertically 5
V12: left 8 / right 9 / vertically 8
* No. of clamping devices 8 or 12
* Workpieces from bar stock Ø 45 mm x 300 mm long
* Workpiece blanks
V8: 200x60x60 mm
V12: 200x30x30 mm
* vertical transfer system
* complete 5-sided machining without reclamping
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Transfer machines 
