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ROTARY TRANSFER MACHINE WITH HORIZONTAL AXIS TABLE, THAT HAS BEEN DESIGNED PURPOSEDLY FOR THE MACHINING OF CARDANIC JOINTS. OTHER APPLICATIONS ARE ALSO FEASIBLE.
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Automatic drilling and tapping TRANSFER MACHINE with 12 units model UFMF 95 for the machining of fittings
MACHINE LAYOUT:
- Machine bed
- Table with horizontal axis
- Clamp-holder jaws
- Nr. 12 machining units
- Electrical cabinet
Machine bed:
The machine bed is made of welded and normalized steel. It is equipped with a slide for conveying the chips.
The machine is also equipped with tool cooling unit and automatic chip conveyor.
Table:
Table with horizontal axis with HIRT crown gear blocking system with 8 stations. The diameter measured from the centre of the jaw to the centre of the table is 950 mm.
The rotation cycle is the following:
- Table release
- HIRT crown gear release
- CNC controlled rotation with brushless motor and speed reducer
- Table locking on HIRT crown gear
Clamp-holder jaws:
The table is equipped with self-centring jaws with a number of clamps that are easily interchangeable.
The dimension of the centre of the clamp-holder spin is 100 mm.
The clamping of the piece is carried out by means of an oleo dynamic cylinder, that operates two levers located in the clamp-holder slide.
An oleo dynamic distributor on the axis of the table sees to the feeding of the single pistons.
On the loading-unloading station such distributor allows the automatic clamping and release of the jaw.
The working stations are protected by a safety device that does not allow the jaws to open in case of pressure drop.
The machining units have the following layout:
- No. 4 units on the right side
- No. 4 units on the left side
- No. 4 radial units
Price ex our works: EUR 192.000,00
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Owing to the acquisition around mid July 2007 of the company Namco SA in Caslano (Switzerland), Mikron Machining Technology widens its transfer systems portfolio.
Namco products are divided in two types of systems:
NAD extremely flexible and NAM extremely productive (up to 120 parts/min).
The main features of Namco products are:
• Preprocessing directly on the wire or on the bar before cutting, including
turning
• Complete processing of the work piece, such as drilling, threading,
milling, turning or broaching
• The extraordinary performance accuracy, typical of Mikron products
• The full CNC technology with the MTX control of Bosch Rexroth
• The high flexibility owing to the rapid clamping replacement, and the
possibility to produce various parts from one single wire and to unload
the finished parts in an automatic sorting basket
• The high productivity with a maximum of 18 CNC machining units working
at the same time and the double-wire feeding
• The use of an electronical probe for extremely accurate pieces allows to
measure the position of the premachined part and the following
automatic correction of the working unit.
With the Namco transfer systems, Mikron completes its application range with productive solutions in the field of locks, gas, watches, glasses, medical devices and the automotive industry.
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Vertimac transfer machines allow to produce profitably both big and small batches of complex components, belonging to various families of pieces.
Thanks to proper clamping fixtures, it is possible to machine up to five sides with only one positioning.
The materials generally worked are aluminium, cast iron, steel and brass.
The essential characteristic of Vertimac is its high structural flexibility: these machines are supplied with a variable number of stations, ranging from a minimum of 4 to a maximum of 14, and each station, excluding the loading/unloading one, can be equipped with 3 or more unit heads.
The frames, made of electrowelded steel with double-walled cellular structure, assure high static and dynamic rigidity. Consequently, all cutting forces are perfectly absorbed, enabling to carry out heavy roughing operations in one station and high accuracy machining in the following station.
The various wide lateral windows of Vertimac assure an immediate and total accessibility to tools and fixtures, drastically reducing set-up and change over times. Moreover, the hanging table allows the downward free fall of chips and coolant, also enabling the machining of materials which produce long chips.
The highest productive efficiency is assured by the use of in-process dimensional controls, of monitoring systems and of devices for the automatic recovery of the tool wear, and by a complete and efficient diagnostics.
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Vertimac transfer machines allow to produce profitably both big and small batches of complex components, belonging to various families of pieces.
Thanks to proper clamping fixtures, it is possible to machine up to five sides with only one positioning.
The materials generally worked are aluminium, cast iron, steel and brass.
The essential characteristic of Vertimac is its high structural flexibility: these machines are supplied with a variable number of stations, ranging from a minimum of 4 to a maximum of 14, and each station, excluding the loading/unloading one, can be equipped with 3 or more unit heads.
The frames, made of electrowelded steel with double-walled cellular structure, assure high static and dynamic rigidity. Consequently, all cutting forces are perfectly absorbed, enabling to carry out heavy roughing operations in one station and high accuracy machining in the following station.
The various wide lateral windows of Vertimac assure an immediate and total accessibility to tools and fixtures, drastically reducing set-up and change over times. Moreover, the hanging table allows the downward free fall of chips and coolant, also enabling the machining of materials which produce long chips.
The highest productive efficiency is assured by the use of in-process dimensional controls, of monitoring systems and of devices for the automatic recovery of the tool wear, and by a complete and efficient diagnostics.
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10 Stations plant with planetary turning tables
* Processing of 10 different lorry-motor parts of steel
* Processing: Turning, drilling, reaming, milling, deburring
* Cycle time 13 to 15 sek. per part
* Workpiece sizes Ø24 mm to Ø 44 mm and 100 mm length
* 17 spindle units, one 6-fold turret and 36 NC-axles
* Electronical tool rupture monitoring
* Coolant plant with filter system (oil cooling)
* Part feeding as bulk goods by sorting plant
* Automatical unloading on rotary accumulator
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The TRM Magnum is a new generation rotary table transfer machine for medium - to high - volume production, and is part of the Transtable family.
The intensive R&D efforts resulted in a rigid machine configuration, and with the strong column structure Giuliani is offering an innovative machine solution for many difficult production problems.
The TRM MAGNUM has been designed for more demanding and more complex parts compared to the standard Transtable.
The 200x500x100mm work envelope is a perfect size to handle the majority of Parts in the automotive, refrigerator compressor, hydraulic and mechanical Industry. This work envelope also allows to machine two parts with smaller dimensions simultaneously which will double the productivity.
The modular concept of the TRM Magnum allows Giuliani to equip the machine not only with the standard CNC single or double spindle units, but also with a six-spindle turret head, which allows sequential machining operations, such as tapping, drilling and milling in each station. This is giving the TRM Magnum the flexibility, which is required for simultaneous engineering and future product changes and developments.
All these combined features, the rigidity expected of a transfer machine, the flexibility, large number of tools available and the many possible configurations to machine a large variety of parts is making the TRM Magnum a unique Machine Tool.
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CNC Machine
At the core of this merger between the Hydromat precision transfer machine and CNC is a revolutionary application of existing CNC technology.
The blend of these technologies provides a system with changeover flexibility for shorter production runs as well as competitive production rates for higher volume machining applications.
This capability on the Hydromat CNC machine justifies programming and part set-ups for initial sample parts (ISIR), prototyping, and is compatible with JIT and simultaneous engineering production requirements.
Hydromat employs CNC for more than point-to-point positioning purposes. The CNC, as used on the Hydromat CNC machine, provides full control single point machining using 2-axis interpolation to generate radii or form requirements. Single-axis or dual-axis hydraulic servo machining units are at every station. Hydraulic servo technology ensures high uptime/low maintenance performance using state-of-art, high precision components in a closed loop system. The closed loop system employed provides continuous feedback to ensure consistent accuracy and repeatability.
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STRONG POINTS
Low cost: rationalizing and simplifying the TOP technological solution without skimping on quality, a "concentrate" of Sinico's vast experience
Optimized automatic running: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Machining precision: all operations are carried out in one chucking and the rotary transfer features Hirth gears
Quick tooling: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Short delivery times: an optimized production process and standardized components have enabled us to drastically reduce the time it takes to set up the machine.
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CNC TRANSFER MACHINE
Vi03
6-10 STATIONS
Horizontal axis
3 working directions
23 installable units
CNC rotary table with brushless servomotor high accuracy reductor
fine positioning on HIRTH ring gears +/- 3 arcsec accuracy
Transfer rime: 0.4-0.8 s (light/heavy workpieces)
CNC Beckhoff TwinCAT soft-NC/PLC
Servomotors Danaher Motion
suitable for:
* taps
* valves
* fittings
* special valves
* collectors
* in-line strainers
* ported gate valves
* wedges for ported gate valves
Also available with loading/unloading robotic cell
with integrated vision system
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Pfiffner AT
Automatic 10-station precision pallet transfer machine for turning, milling and drilling of high-precision workpieces.
* up to a maximum of 9 vertical or horizontal machining units with 4 or 5 NC axes each
* with up to 10 clamping pallets
* cubic workpieces with edge length of 150x50x50 mm
* 10-station pallet transfer system
* complete 5-sided machining without reclamping in any angular position
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Designed to guarantee maximum levels of flexibility, the Transcenter TRC is essentially an assembly of CNC modules operating horizontally, verically or skew, in combination with a rotary table that carries "satellite" tables capable of positioning the work at any given angle relative to its verical axis. A Workpiece is best machined on a Transcenter TRC when numerous operations need to be carried out on families of similar pieces.
Produced in versions with 6 and 8 stations.
Electromechanically driven rotary table with precision Hirth type triple gear wheel indexing mechanism.
Indexable (Hirth) or continous rotary clamping fixtures with CNC programmable rotation located on the top of the table, allowing pieces to be machined on all sides except the clamped side.
Machining by interpolation also posssible.
One work unit per station (horizontal or verical).
4 CNC axes on each unit (X, Y, Z plus spindle rotation), with equipment including single or double spindle, motorized spindles, 6-spindle revolver and other multi-spindle tool turrets. Spindles designed to allow through-the-spindle coolant flow.
Up to 7 work units with turrets can be installed on a Transcenter TRC, giving a maximum of 42 spindles. The tools of one turret at a given station can either work in sequence on one piece, or be assigned to perform selected operations on similar pieces.
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602 CNC TRANSFER MACHINE
ViTorque
Horizontal axis
6 stations
2 working directions
5 installable units
CNC rotary table with TORQUE direct drive motor
Transfer rime: 0.25 s
CNC Beckhoff TwinCAT soft-NC/PLC
Servomotors Danaher Motion
Suitable for:
* caps
* nipples
* small reductions
Automatic loading system for caps
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Material machined: steel forgings
Operations performed: facing, chamfering, drilling, tapping, thread checking
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SPECIAL TRANSFER MACHINE FOR THE MACHINING FROM BAR STOCK.
IT CARRIES OUT ALL THE NEEDED MACHINING OPERATIONS, HENCE AVOIDING AN ADDITIONAL MACHINE FOR SECONDARY MACHINING OPERATIONS.
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The non rotating bar turning transfer machines are used for complete processing of complex parts which would normally require several processing stages. High productivity, comparable with several multi-mandrel lathes in parallel, tooling speed and processing flexibility and completeness, even on wide ranges of diameters, make them suitable both for limited lots and for larger productions. Bar automatic interlocking, up to a leght of 6 m and cut effort monitoring ensure unmanned processing for several hours. Usually they are configurated for simgle or double bar, with bar advancement/shearing station, processing in several stations of a side of the part and traslation of the part with additional processing on vice or self-centring spindle and turning column in the next stations, to process the opposite side of the part.
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam.
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New technology, new machining horizons by highest flexibility, higher performance, functionally design: the new generation of the PRECITRAME MTR312 CNC rotary transfer machine fulfils all requirements regarding more economic Production optimization! Our concept based on the experienced full-CNC-Technology!
The new MTR312 is a CNC rotary transfer machine especially developed for the manufacturing of high-precision parts out of the micro technology. The machine consists out of a stable base for 12 machining units. The pallet interface and the machining units are fixed on the same base. The optimal solutions for high mechanical and thermal rigidity!The new rotary table, fitted with a direct drive is only for the pallet transfer from one machining unit to the next.
The equipment also includes an integrated measuring system for component control, automatic tool corrector adjustment and SPC production analysis.The machine is qualified for the middle to the high volume production of small and high precision parts out of almost all materials.
Highest productivity, flexibility, precision and reliability: these are the most important advantages of our System which is approved years ago in many applications in watch-, medical-, electronic- and automotive industries.
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Model: TR60/4-350 TOP 2000 CNC
Material machined: stainless steel tube
Min.-max. machinable diameters: from 1/8" to 2"
Min.-max. machinable lengths: from 30 to 250 mm
Operations performed: cutting, facing, chamfering, threading, blowing
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SPECIAL FLEXIBLE MACHINING CENTRE SUITABLE FOR VARIOUS MACHINING OPERATIONS EQUIPPED WITH CUCKS WITH 4th AND 5th AXIS
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A totally new concept in rotary transfer machine technology is presented by Mikron Machining Technology, Mikron NRG-50, a revolutionary machining system developed to meet the future demands of automotive, medical, high pressure systems, and mechanical and electronic sectors of industry.
The Mikron NRG-50, a 12 station rotary transfer machine can be specified with up to 140 CNC axes, carry up to 30 NC controlled unit heads providing up to four axes of movement. It is capable of five-axis interpolation for milling cycles and is able to carry up to 96 cutting tools with Automatic Tool Changing (ATC) if required.
Due to the construction and incorporation of thermal stabilisation techniques – an exclusive concept of Mikron named Advanced Thermal Stabilisation (ATS) – the machine has an accuracy capability of ± 4 microns and a deviation tolerance of ± 2 microns at a measuring diameter on the rotary table of 1,400 mm.
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BUFFOLI is a world specialist in customized solutions for the machining of medium or high part volumes requiring precision multi-sided machining of precisi on parts inside a 250 mm3 (12 in3).
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Vertiflex
The basic concept of Vertiflex is the combination of a number of horizontal and vertical axis machining modules assembled on a single base. The self-supporting and monolithic structure in electro-welded steel guarantees high static and dynamic rigidity.
Maximum flexibility results in:
- possibility of machining infinite shapes and configurations of pieces with dimensions which can be fitted into a cube having a 300/450 mm side;
- machining on 5 sides with only one chucking to obtain high quality finished parts;
- up to 8 spindles working simultaneously to obtain short cycle times:
- minimum set-up times;
- free loading/unloading station.
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High-end in linked serial machining
The design of the Chiron Flexline machining centres offers the perfect combination of productivity, user flexibility, low spatial requirements and clear amortisation times. These Flexlines consist of 3 to 8 standard machining centres (of type FZ/DZ 15 or FZ/DZ 18), set up to form a line, which is supplemented by a loading station and is linked with an integrated workpiece transfer system.
Any machining centre can be approached, both from the loading station as well as from a machining centre.
This "open" principle allows matching part families to be manufactured in parallel, as well as complex workpieces to be sequentially machined.
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The CHIRON FLEXCELL DUO integrates two machining centres with tables for changing workpieces quickly, along with a robot and a magazine with material pallets, to form an efficient and flexible solution for the 6-side complete machining of high-quality parts having complex geometries.
The FLEXCELL DUO is available with 2 FZ 08 W as FLEXCELL DUO 08 or as FLEXCELL DUO 12 with 2 FZ / DZ 12K Ws or TZ 12K Ws, or in any combination, for example, a machining centre from the 08 Series combined with a machining centre from the 12 Series.
The turnkey solution has an extremely compact and ergonomic design. The "footprint" of the overall system has dimensions of only 3.2 x 3.5 m. The robot, part magazine and the changing tables of both machining centres are easily accessible. The robot can be quickly and reliably programmed by your average machine set-up man.
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The CHIRON QUATTROCELL integrates two double-spindle moving columns on one common linear motor. Both double-spindles can cut synchronously as well as independently of each other, so the QUATTROCELL can also machine four set-up workpiece simultaneously as a 4-spindle machine, if required.
The common use of the machine bed, cabin, chip conveyor, coolant system, control and other components saves on costs for maintenance and upkeep.
Via the integrated shuttle for raw and finished parts, the two QUATROCELLS can be connected at low cost to form a robot-automated DUO solution. A robot loads/unloads the shuttle outside of the machine, and can also take over other additional tasks during machining, such as de-burring, cleaning, or measuring finished parts. The capacity of the integrated workpiece storage magazine allows the system to work without personnel for several hours.
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Main features
Up to three vertical and five horizontal machining stations simultaneously in the cut
Excellent rigidity
Working envelope: X = 350 mm ; Y = 300 mm ; Z = 460 mm
The motors and serviceable parts are well separated and protected from the machining area
Electro-spindles:
HSK 63 standard electro-spindle with a maximum 100 Nm torque
Power 31 kW
Spindle speed 12,000 rpm
HSK 100 spindles with a maximum of 300 Nm torque (optional)
Tool change system:
Up to 9 tools of Ø 105 mm, or 5 tools of Ø 180 mm per station (Mixed configurations possible)
Tool length:
Maximum length 290 mm with HSK 63 fittings
Maximum length 250 mm with HSK 100 fittings
Mixed configurations possible
Satellite tables with an incremental 1 degree rotation; optional, as continues running CNC B axis with CNC controlled tilting function
CNC controlled rotary table
Palletised work clamping system with optional pallet changer
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The Multistar is a machining system with excellent accessibility, simple tool changing and easy operation. Developed for the economical manufacturing of small components, such as electric and electronic pins or sockets, various kind of nozzles as well as ball pen and roller ball tips, the Multistar is able to produce up to 450 finished parts per minute.
This machining system is the fastest, purely mechanically controlled rotary transfer machine ever built.
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C13V8 TRANSFER
CNC machine for machining in three directions. Rotary table with torque motor with a horizontal axis at 8 stations, rotation in 0.3 sec. . 13 units for drilling / threading CN ISO 40 stroke 140 mm, 3 with head turning radial hydraulic command. Group chip removal with filtration at 50 microns. Interlocking system with the vision system.
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C23V10 - TRANSFER FOR STEEL FITTINGS
in six directions by the rotation of clamps +45 ° / 0 °. Double walled basement. Rotary table with torque motor with a horizontal axis at 10 stations, rotation in 0.4 sec. Two chuck jaws, stroke 26 mm. 22 units CNC ISO 40 stroke 140 mm, 9 of which drilling C144, C144 + TRS 6 drilling head back radial power-operated, 4 threads C144f, 3 threaders C144f + TRS with head turning to the radial power-operated. Group 50 micron filtration and cooling refrigerant. Plant loading and unloading to.
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Transfer machines 
