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Frequency: 5 kHz Power: 50 kW
Length: 1.260 mm Height: 1.300 mm
Width: 1.160 mm
Tiltable medium frequency melting system for up to 50 kg ferrous and non-ferrous metals. Water cooled. The crucible of silicon carbide is heated up inductively and this way also non-conductive materials can be melted. The generator creating the medium frequency energy is equipped with it's own internal water cooling system.
Product-ID: 7
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Zumbach WST TEMPMASTER Wire Preheaters
Excellence in Inductive Wire Preheating: Extrusion lines producing communication wire require optimum and repeatable conditions in order to produce valuable product at the highest speeds. Inductive preheating is clean and reliable. The adhesion is improved, humidity and other residues are removed from the conductor of data transmission cables. Many insulating materials can not be extruded successfully without preheating of the conductor. Cellular insulating materials require a uniform conductor temperature in order to produce a uniform cell structure and accurate electrical properties.
Main Benefits of Wire Preheating:
-Better product quality and improved consistency
-Dielectric properties of the insulation material are more uniform and the process conditions are reproducible
-Improved cell structure for foamed and foam skin insulating material
-Higher line speeds are possible thanks to lower stress within the insulation material
-Shorter start-up times
-Control of the bonding of the insulation material to the conductor
-Uniform conductor temperature maintained even during ramping phases
-The aging characteristics of the insulation are improved substantially through better uniformity
-Oil and water residues on the conductor surface are cleaned away by evaporation
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Magnetic flux control plays a key role in optimal coil design. We offer custom induction coil design to maximize production efficiencies to produce better parts for less cost.
As a starting point in assisting you in induction coil design, our engineering department makes a detailed analysis of the product heat treatment requirement and production environment (i.e.,workpiece material/geometry, heat treatment specification, production rate, sequence of operations, material handling equipment and available induction heating system parameters, etc.) and then considers other coil development stages including:
Heating style (limited control due to exisitng machines or bill of process)
Inductor design (coil style selection, copper cross-section, controller manufacturing & application, etc.)
Inductor engineering & fabrication
Inductor matching
Inductor set-up and tests
Final modification of inductor & process (if required)
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The EKOHEAT Compact model is versatile, rugged & easily integrated into existing manufacturing cells. The power control system delivers output power from 100 W to 15 kW with 100% duty cycle at output frequencies from 50 to 150 kHz, CE marked with a wide range of standard features & functions. Ambrell’s new AutoTap technology is used for challenging applications where steel is heated through Curie temperature, automatically adjusting for the varying electrical load during this transition.
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Models with max output power from 35 kW to 500 kW. EKOHEAT induction heating systems for 5-15 kHz range provide reliable and repeatable solutions for heating with large coils or for heating larger parts. Among the many typical applications are heating of hard-to-couple parts, deeper heat penetration, crystal growing, heat treating steel, preheating for forging of steel, aluminum, copper or brass, and melting in crucibles.
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STATIPOWER SP11 Induction Power Supply
Features/Benefits
* 50-200 kHz with a wide range of power outputs for application flexibility
* Continuous or intermittent duty
* 100% solid state design. Ideal replacement for less efficient oscillator tube power supplies
* High, 0.95 input power factor under all operating conditions
* ±1% output regulation accuracy with ±10% line variance under all operating conditions
* Single control board for reliable operation and simplified maintenance
* Analog display of voltage, frequency, current and output power. Built-in digital heat timer
* Optional RS-232/485 interface for automatic operation under computer control
* Built-in load matching capacitors and variable ratio isolation transformer
* Built by the world's largest designer and manufacturer of induction heating equipment
The STATIPOWER® SP11 is a self-contained, stand-alone solid state transistorized power supply for heating a wide variety of parts. Application capabilities include hardening, tempering, brazing, soldering, melting, bonding and shrink fitting. A broad range of single-turn and other low impedance heating coils can be properly matched with built-in load tuning capacitors and multi-tap output isolation transformer.
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MF and RF generators for inductive heating processes
Induction Heating - briefly illustrated
Induction heating is based on the physical effect that most electrically conductive materials heat very quickly and efficiently when exposed to a high frequency magnetic field. By induction, energy can be rapidly and precisely transferred into the work piece without physical contact with the heat source. HÜTTINGER’s induction generators provide robust, reliable and stable performance even in the harshest of production environments. Our animation shows the principle of induction heating process.
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STATIPOWER SP5 & 7 Induction Power Supply
Features/Benefits
* Multiple power/frequency combinations for application matched performance
* "Bullet-Proof" circuitry eliminates nuisance shutdowns and restarts
* Voltage fed for 0.95 input power factor over full operating range
* Output regulation by voltage, power or current. Jumper selected
* Single control board. Field replaceable for easy maintenance and trouble shooting
* Interchangeable control board. Factory calibrated to eliminate field adjustment and calibration
* Modular, single-layer design for easy access and maintenance
* Pressure switches on all capacitors to shut down system before complete capacitor failure
* Built-in annunciator panel for simplified status/fault diagnostics
* < 85 dB operating sound level for quiet operation
Job-Matched Induction Heating Power Supplies:
STATIPOWER® SP5 & 7 water-cooled, solid state power supplies are designed for case hardening, through hardening, annealing, mass heating and many other applications. Power and frequency combinations from 10 to 1,300 kW/1 to 25 kHz are available in single and dual frequency models.
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Vacuum Induction Melting (VIM) is reliable and very versatile furnace. Can be used for producing a wide range of materials, including special alloys that are cast for high value, critical parts such as golf club heads, aerospace parts, automotive parts, and other equipment that need special mechanical properties for successful operation. The VIM furnaces can create single crystal, equiaxed crystal or directionally solidified parts for any application.
Thermal Processing Equipment offered by SECO/WARWICK is a products range made in Europe, based on RETECH's SYSTEMS LLC knowledge, experience and technology.
Cooperation between SECO/WARWICK and RETECH benefits European customers by metric standards, European parts, CE for European Directives, local sale and after sale service support.
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Fonditrice to induction with Analogic centrifuge CS1 Vacuum Fonditrice to induction with centrifuge for fusions sottovuoto and in atmosphere of Argon of Gold and Silver, usable also for Platinum - Steel. Capacita' max crucible: 500 g Au? 300 g Ag Dimension maximum cylinder in milimeter: Ø 100 x 120 H Circuit of fusion in MF 40-60 kHz Pump for the empty one from 20 m3 incorporated System of external cooling Control of the temperature to the infrared - at call to immersion Circuit of distribution inert gas (Argon) incorporated entire Arm of centrifugalization with 4 saddlebacks - at call broken
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The InductoScan® modular induction heating systems unique design allows for a wide range of power supplies, controls and components to be integrated on to a common base to better match current production needs. It can be customized to perform various heat treating applications, such as, scan, single-shot, lift/rotate, pick & place, rotary index and linear transfer.
This is a significant advantage for customers because the InductoScan® system can also be reconfigured by swapping in different scanning towers, induction power supplies and other mechanics to accommodate an entirely new part or family of parts for future production needs. The unitized construction reduces electrical interconnections thus reducing the overall assembly and energy costs.
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The STATISCAN® induction scanning system can be configured as a single, dual or four spindle, vertical scanning system for hardening or tempering a wide variety of parts. Feature/Benefits include; 50-300 kW at 10-200 kHz and transistorized solid state power supply with maximum part length & weights of 24"(610mm) / 40lbs.(18kg).
The STATISCAN® system features a built-in transistorized solid state power supply with heat station, programmable scanner controls, quench and water recirculating system. This unitized construction reduces floor space 50-80% compared to conventional systems.
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Water cooling system
For every tonne of Aluminium cast some 330 KW of heat is produced. Normally this heat is removed by Water Cooling. With efficient re-use of water with minimal power usage, energy losses and hence costs are reduced with an enhancement in Aluminium product margin.
The Fives Solios cooling water system is designed with this philosophy in mind. We recognise and appreciate the critical nature of the system for the rest of the cast house. Our company has significant in-house expertise and specialist consultants utilising 30 years of cast house experience to enable us to offer a solution that will conform to our client’s enquiry requirements.
Keeping the Energy Balance low - Cost Effective Cooling the Fives Solios Way can be achieved.
We also have the ability to offer design alternatives to our customers employing high quality equipment with proven track records, features include:
The complete Central Process Water Cooling System Package. This includes Design, Supply, Install, Commission and Maintenance.
Close control of Water Temperatures.
Biological Control of Process Water.
Designs for variety of Weather Conditions from Iceland at -35°C to Oman at + 52°C.
Energy Management Control Systems.
N+1 Redundancy for 365 24/7 Continuous operation.
Options of " FREE COOLING " from Sea or River if locally available.
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Induction heating equipment
