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AUREL AF5-AF8 Forced Convection Reflow Soldering system
Description
The AUREL AF5-AF8 reflow systems are special designed for predrying of pastes in thick film technology.
Applications
• Computer control with user-friendly software, Win 98 operating system, temperature PID control, 1000 program storage.
• Alarms for over temperature, heaters-blowers-thermocouples failure, conveyor stop and muffle open. Week timer. Light tower for status indication.
• Entrance with adjustable barrels, curtains, aspiration chamber.
• 450 mm Stainless Steel mesh belt conveyor or [optional] combination Pin Chain/Mesh Belt conveyor, width 50 to 330 mm adjustable by hand wheel or motor [optional], SMEMA interface.
Standard Features
• Controls for Air/Nitrogen, RS232 port for printer and for external temperature profiler [optional].
• 4+4 or 7+7 zones Top and Botton Heating full convection modules, long life blowers, long life and low consumption heating elements, modular design for easy service and cleaning.
• Cooling zone with Air/Nitrogen blowers, fan ventilators, exhaust aspiration, optional exhaust filtering 99.9% efficiency.
• Easy access to the machine hardware, removable panels, gas and pneumatic cylinders for complete opening of the muffle, UPS for product evacuation [optional], emergency stop buttons, interlock switches for total security, easy installation and moving by adjustable feet and wheels.
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Soldering unit proper for using in production lines equiped with pallet or rotating table
composed of:
Sinergo induction heater
Sinergo controller and wire feeder
Pneumatic movement for approaching the pieces
PLC and RS485 interface
Mechanical adjustment to several axes
“Heavy” industrial standard
Anodized aluminum frame – structure
Version and special accessories on request
The image show a basic structure
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The soldering station proposed by mta automation ag is designed for automatic 1 or 2 point soldering operations.
Thanks to its modular concept, it can be integrated into a line or onto a rotary table.
The movements are performed by pneumatic axes and the micro-processor control enables the operator to pilot the axes and set the soldering parameters.
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Benefits and Applications
Ultrasonic energy introduced into a dip solder pot eliminates the need for flux while enhancing many soldering processes. It also provides a means to bond solder to a number of materials including aluminum and glass that are difficult or impossible to solder using conventional soldering techniques. Blackstone-NEY Ultrasonics has perfected a technique for introducing ultrasonic energy into dip solder pots and is the exclusive manufacturer of this type of equipment in the world today.
Blackstone-NEY Ultrasonics' solder pots are activated by externally mounted transducers which allow large volume multi-part dipping. The systems' controls are adaptable to automated lines.
Blackstone~NEY Ultrasonics has many years of experience in ultrasonic soldering, dating from the early design and production of some of the first practical equipment for this purpose in the early 1960's. Our experience assures quality and competence in this field.
Ultrasonic soldering finds application in two major areas. They are the pre-tinning and soldering of precision, high reliability electronic components and the joining of aluminum heat exchangers.
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With the wave soldering system PowerWave, SEHO consequently realized a machine concept which offers a remarkable performance at simultaneously low investment costs. Complex SMD boards are as reliably soldered as conventional assemblies - due to up-to-date solder nozzle geometries and a flexible preheat area.
The modular construction of SEHO PowerWave offers the ideal concept for all production requirements and allows the machine to be integrated into existing fully automated production lines.
Performance reserves for the user have been created with the high performance pre-heating. SEHO PowerWave is available with either 1200 mm preheat length or 1800 mm. Depending on your production requirements, SEHO PowerWave may be equipped with a chain/finger conveyor system or with a solder frame conveyor for the processing of pallets.
The heart of the machine, the soldering area, is designed with a degree of flexibility that may perform all realistic soldering operations. Modern and innovative solder nozzle geometries provide ideal soldering results.
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The GoWave 1030 is a powerful soldering system for those just entering into mass-soldering operations. This system is suited to a variety of applications ranging from entry-level mass-soldering to soldering in small or medium-sized batches. It also provides an economical soldering solution for universities, schools and laboratories.
The GoWave 1030 is especially featured with its innovative nozzle concept which is ideally suited for nearly all soldering tasks.
A special feature of this machine is its compact, but performance oriented design. Offering a fluxer module, an efficient preheater, innovative soldering area and microprocessor control, the GoWave 1030 presents the finest soldering technology in its class.
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