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Born for the hot runners
M2 CONTROLLER FOR HOT RUNNERS WITH SETPOINT MANAGEMENT
The M2 is a controller designed to meet the special requirements of the hot runners applications. Included functions are: change of the Set point of up to 48 controllers by means of only one digital input, common to all the controllers; the commands are: switching from local to stand-by set point; local Set point step increase; local Set point step decrease. Target set point indication.
In case of sensor break the controller output is automatically locked at a value equal to the average of the outputs of the last 50 seconds of operation.
Selectable continuous Adaptive Tuning or One Shot Fuzzy Tuning. Two displays, three outputs: relay/ssr drive for control and/or alarms. Auto/Manual Station.
The M2 is simple, configurable by code or with software tool.
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The heating cartridges are used for the heating until 750°C of metal parts such as moulds, systems with hot channels, dies, tools of welding and marking in the industry of the plastics and the machines of conditioning.
The heating collars are used for the heating of cylindrical parts. Of robust design, the characteristics (insulator-connector industry) are closely related to the operating conditions
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Since 1957 Fast Heat has been designing and building quality cartridge heaters utilizing only the best materials and state of the art manufacturing techniques. Understanding that every application is unique, Fast Heat has a broad range of products, termination styles and sizes to accomodate your needs.
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hotrod® cartridge heaters (type HHP and LHT) are core products of hotset´s tradition. Excellent knowledge, high-quality materials as well as the outstanding manufacturing guarantee long life and excellent product features.
By intensive cooperation – also with special applications – hotset gives again and again innovative impulses to its cartridge heaters with new technical features (e .g. humidity-resistant connection area).
By optimal production conditions of Hotset Malta Ltd. an unique price-performance ratio can be achieved for larger quantities. Hotset cartridge heaters offer high functionality and high production safety – driving quality!
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U.L. Recognized - E56973 C.S.A. Certified - LR-16386
Applications:Compressor Crankcase Heating, Copiers, Dies, Food Processing, Glue Pots, Heat Sealing, Hot Melt Adhesive, Labeling, Medical Equipment, Packaging, Photographic Processing, Plastic Molding, Platens, Wax Pots.
-Hotwatt Precision Cartridge Heaters provide localized heat to restricted work areas requiring close thermal control. Dies, Platens, and a variety of other types of processing equipment are efficiently heated. Closely controlled work temperatures up to 1250°F are obtained by a combination of heater location and proper wattage output.
-Basic designs are readily adaptable to a wide variety of special requirements, sizes, or ratings.
-Maximum surface temperatures up to 1250°F.
-Designations are etched on the sheath to preserve accurate shape.
-Heating elements arranged just beneath outside surface for maximum heat transfer, minimum core temperature and faster heating.
-Made in U.S.A.
-Where specified, units can be supplied liquid tight.
-Long, trouble free service.
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Specific for the cartridge heater is the single-sided connection, granting high perfomance in terms of temperature and power. All application sectors are covered by this heating elements, cartridge heaters.
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Vulstar® cartridges are used to heat metal like moulds, dies, plates and bolts or liquid.
Supply voltage up to 450 V 1P or 3P.
Load up to 40 W/cm2.
Length from 25 mm to 2500 mm depending on diameter.
Diameter from 6,35 mm (1/4") up to 31,8 mm (2" 1/4).
Different types of connection to fit with the ambient temperature.
This cartridges can be provided with a thermocouple .
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The Watlow FIREROD® heater enters its 50th year of industry leading expertise as the premier choice in swaged cartridge heating. With premium materials and tight manufacturing controls, the FIREROD heater continues to provide superior heat transfer, uniform temperatures and resistance to oxidation and corrosion even at high temperatures.
FIREROD offers many delivery programs to meet your needs: same day shipment, Ship-to-Stock or Just-in-Time. And our experience in customized engineering is reflected in over 250,000 FIREROD cartridge heater designs. Stock or made-to-order, the Watlow FIREROD delivers heat in a hurry.
Applications
Molds
Dies
Platens
Hot plates
Sealings
Fluid heating
Life sciences
Aerospace
Semiconductor
Foodservice equipment
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The cartridges of Calor heating are appropriate more particularly under certain conditions for the direct heating of aqueous and nonliquid fluids.
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Description:
Metal-sheathed cartridge heater with ground sheath. The special construction allows an extremely high surface loading, i.e. maximum power in the smallest possible space.
Application:
Plastics industry, apparatus construction, woodworking industry, paper machine industry, medical technology, foundries, high vacuum technology, laboratory work, packaging industry.
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The following features permit the economic manufacture of silicone injection molded articles of high quality both technically and optically:
- The CRS is supplied completely set-up. Standard and special gauges(nozzle spacings permit the individual usage of a CRS for several contour units even with different molded articles.
- Shorter set up times thanks to rapid clamping elements for simple, fast fitting of the contour units to the CRS.
- Fabrication of molded articles with reduced sprue is achieved by precisely defined thermal separation between the cooled CRS and heated contour unit.
- Reduced injection point marking thanks to needle valve controlled feed system ensuring optimum quality of the molded articles.
- Closing of the fee orifice by means of the needle valve system prevents cross linking of the LSR (Liquid Silicon Rubber) in the sprue bush when the unit contour is at high temperature.
- Shorter cycle times thanks to the possibility of high temperatures of the contour unit and therefore variable vulcanization times for standard molded articles and particularly in the case of relatively large mould ed articles.
- Optimum balancing of the multiple CRS by regulation of the mass flow per cavity integral choke units.
- Minimum mechanical load on the liquid silicon rubber thanks to large cross sectional areas of the feed zones.
The single nozzle CRS is financially advantageous alternative to the multi nozzle CRS for the creation of models, prototypes and small runs.
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QUICK-RELEASE COUPLINGS RPL for cold, chilled or hot water circuits.
Mould temperature control connections on thermoplastic, Zamak or aluminium injection moulds.
* Identification of your circuits: even quicker and precise
Your hot or cold circuits are quickly and easily identified by red or blue collars installed onto straight or extended sockets and onto plugs.
* Even more safety: visual validation of the connected position
You control the locked position by visualizing the red, blue or black collar onto the plug.
* Even more reliability thanks to the reinforced locking mechanism.
* Even easier connection and disconnection: the RPL range is quick to operate, reliable and designed for one handed operation. The knurled locking sleeve ensures easy plug handling. When installed in a confined area, a shape (Ø 8 and 12 mm) or a groove (Ø 6 mm) on the locking sleeve, facilitates the disconnection via a tool, in complete safety.
* Marking on both socket and plug.
Increased tightness as a result of a rational design and end-face environmental technology.Increased performance, with an optimum flow-rate for maximum compactness.Easier to handle, with solutions designed for difficult access and blind connections.Our regulation and cooling solutions have all the qualities plus one more; a resistance adapted to all types of mechanical applications to ensure reliability across the board.
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This range of plug & play temperature control units achieves heating and control of water medium (up to 140°C) in a closed loop. The temperature sensor is placed in the water medium at the outlet of the Vulcatherm®.
Standard devices equipped with :
- an electrical heater : heating power capacity from 6 to 50 kW.
- a centrifugal pump : nominal flow rate from 1,2 to 10 m3/h.
- an expansion tank : capacity from 2 to 8 litres.
- a PID controller with safety pressure and temperature sensors.
- an electrical cabinet (power supply : 400 VAC TRI + Earth) with power control through electromechanical relays (6-10 kW) or through thyristors (from 14 kW upwards).
- an insulated unit with castors.
Vulcanic offers a complete range of temperature control units.
Medium : water or oil
Temperature: up to 300 ° C
3 modus operandi: only heating, heating and cooling with industrial water, heating and cooling refrigeration circuit.
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Applications:
Dies, Heat Sealing, Hot Melt Adhesive, Plastic Molding, Platens, Shoe Machinery.
U.L. Recognized - E56973 C.S.A. Certified - 016386-0-000
Features :
-Elements are designed for maximum: Watt density, temperature, heat transfer, and heater life.
-The useful life of a cartridge heating element is determined by how quickly the heat generated in the resistance
wire can be dissipated to the outside sheath. With low and moderate watt density elements, such as Hotwatt's
standard line, the conventional method of inserting helical coils in formed ceramics is an entirely satisfactory
method of construction because the wire temperature relative to sheath temperature even though considerably
higher, is still well within safe long-life operating temperatures.
-The Superwatt cartridge heater accelerates the transfer of heat from the resistance wire to the sheath. This is
accomplished by relocating the wire so that it is closer to the sheath; and swaging the outside diameter of the
heater, thereby compressing the magnesium oxide filler so that it becomes an improved conductor of heat from
the wire while maintaining its dielectric properties. (See diagram below). By improving the heat transfer rate, it
is possible to manufacture elements of higher densities because the differential between the wire temperature
and the sheath temperature has been minimized.
-Long, trouble free service.
-Made in U.S.A.
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• Advanced heat transfer technology
• Superior electrical capabilities
• Applications expertise
Fast Heat offers the most reliable hot runner bushings available today. With a focus on increasing productivity through reliability our hot runner products offer leading edge technologies such as:
• Advance heater technology
• Easy access mold box
• Thermocouple protection circuitry
• Mold memory
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In our continuous efforts to improve the performance of our hot runner systems, we have recently made a number of improvements to our nozzles. The most important and substantial of these technical developments has been the insertion of a heat treated steel tube through the centre of the CuBe core. The addition of this steel tube now allows the use of very high injection pressures and at the same time, provides excellent abrasion resistance for processing highly filled materials.
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Designed and built exclusively for the automotive and large part industries. The Flex-SeriesTM line of hot runners are fully customizable to your specifications and the "connect and go" approach offers quicker startup and ease of operation.
Some Features:
Flow Control - valve gate system that allows for precise sequential part injection.
- Durable and Reliable - high strength, tough steel seals with
screw-in nozzles.
- Valve Gate System - robust, hydraulic or pneumatic actuator with
option for individual servovalve gate control and pin position indicators.
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The large spectrum of accessories in the Z-program completes the idea of the HASCO building block principle. It offers meaningful and functional additions for all applications. The Z-program is divided into eight ranges. From the guide pin to the electronic controller the user finds everything that is needed for the building of modern forms and tools.
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The Femto-LiteTM is an 11 mm wide hot runner nozzle ideal for small closures, flip-top caps, personal care and multi-material / multi-colour products.
Engineered for applications requiring inside gating and tight pitch designs, its 19 mm pitch and a flange to tip heat profile make it suitable for a wide variety of thermoplastic resins.
Features at a glance:
Standard lengths from 73 to 163 mm, with a 3.5 mm runner diameter and 12 mm well bore makes it suitable for close gate-to-gate spacing.
Available in five gating options for both tip and sprue gates.
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POWER MANAGEMENT SYSTEM
- Max Power
- Evensoak
- Waterfall
SPECIALIZED DESIGN
- R3 - Right information at the Right time in the Right place.
- Human Factor
- Instant Diagnostics
- Fast Tune
- Thermocouple Management including Active Thermocouple Protection (ATP) patent pending
- Embedded Technology
- At-Temperature Output
- Hot-Swappable Modules
- Bake-Out
- Evensoak
- Security
APPLICATION
- Tailored Solutions
- Inputs/Outputs
- File Storage
- Data Reporting
- Product Development Partnerships
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From low cavity applications to 240 zone multi cavity systems, the TempMaster-Series temperature controllers are compatible with global industry standards and feature a user-friendly interface.
Every Mold-Masters® temperature controller is delivered completely assembled, inspected, and tested.
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Standard equipment for the TEMPRO plus C series
- Microprocessor controller with +/- 0,2 °C accuracy.
- Automatic filling and constant pressure monitoring.
- Pressure gauges (system and pump pressures).
- Automatic pump rotation detection.
- Maximum temperature monitoring.
- Heater control with solid state relay.
- Pumps safe to run dry. Backflow sensor.
- Sensor break monitoring.
- External sensor socket for PT 100 sensors.
- Air purging (unlimited mold purge for 140/160 units).
- Timer (time switch). Dry contact for alarm output plus audible alarm.
- Operating hours counter with service interval indicator.
- Options: Ultrasonic flow measurement, Communications interfaces, Mold sensor FeCo (Type J) socket
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Applications
Dies, Heat Sealing, Hot Melt Adhesive, Plastic Molding, Platens, Shoe Machinery.
U.L. Recognized - E56973 C.S.A. Certified - 016386-0-000
Features
Elements are designed for maximum: Watt density, temperature, heat transfer, and heater life.
The useful life of a cartridge heating element is determined by how quickly the heat generated in the resistance
wire can be dissipated to the outside sheath. With low and moderate watt density elements, such as Hotwatt's
standard line, the conventional method of inserting helical coils in formed ceramics is an entirely satisfactory
method of construction because the wire temperature relative to sheath temperature even though considerably
higher, is still well within safe long-life operating temperatures.
The Superwatt cartridge heater accelerates the transfer of heat from the resistance wire to the sheath. This is
accomplished by relocating the wire so that it is closer to the sheath; and swaging the outside diameter of the
heater, thereby compressing the magnesium oxide filler so that it becomes an improved conductor of heat from
the wire while maintaining its dielectric properties. (See diagram below). By improving the heat transfer rate, it
is possible to manufacture elements of higher densities because the differential between the wire temperature
and the sheath temperature has been minimized.
Long, trouble free service.
Made in U.S.A.
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Watlow, a leading designer and manufacturer of heaters, controllers and temperature sensors, has added a miniature version cartridge heater to its existing line of FIREROD® cartridge heaters. The new 1/8-inch FIREROD cartridge heater features a unique swaged design, which maximizes heat transfer and allows for quicker response time. Additionally, its helically wound resistance wire produces higher watt densities and contributes to longer service life in space-restricted applications.
Applications
Medical
Analytical
Aerospace
Semiconductor
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U.L. Recognized - E56973 C.S.A. Certified - 016386-0-000
The Hotwatt Square and Rectangular Cartridge Heater is designed to distribute maximum heat within a desired area. Because they are completely enclosed, square units will furnish more usable heat for a given wattage than a comparable strip heater attached to the exterior of a mod, platen, or other equipment.
The units are inserted in a milled slot, permitting greater lengths than would be feasible with a drilled or reamed hole. Close dimensional tolerances are held to permit intimate fit for best heat transfer to surrounding medium.
Heating elements arranged just beneath outside surface for maximum heat transfer, minimum wire temperature, and faster heating.
Maximum surface temperatures up to 1200°F. Designations are etched on the sheath to preserve accurate shape.
Long, trouble free service.
Made in U.S.A.
Construction:
-Sealed end.
-Mica.
-Series 300 stainless steel sheath for non-oxidizing, stable service in cavities machined for them.
-Element wire situated in close proximity to outside surface for maximum heat transfer, minimum wire temperature, and faster heating.
-Magnesium oxide packing.
-Ceramic element support.
-Teflon insulated leads: 1/4" square.
Fiberglass insulated leads: 3/8" to 1/2" square, 1/4" x 5/8" and 1/4" x 1" rectangular.
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Hot runners, Cartridge heaters, Temperature controllers ...
