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Sweco manufactures several different rectangulars to meet all of your separation needs: the V3 which offers both linear and elliptical motion for wet processing of highly viscous materials; the Round Motion which is perfect for both wet and dry processes; the Universal Motion which offers round, linear, elliptical, and balanced motions; the Multi-Motion which was engineered specifically for liquid/solid separation; and finally the Gyramax which maximizes productivity, provides maximum vibration control, and enables maximum recovery of clean acceptable product.
The most common elements of downtime have been engineered out of the Sweco rectangular, providing a nonstop operation. New technology adapts ultra-fine screen mesh for use in rectangular high-capacity separators (36 ft.2), yielding benefits previously found only on small circular screens. Fine-mesh screen panels can be installed in five minutes without tools on some models. Our simple patented drive mechanism has 3 motors rather than a complicated and expensive 3 shaft design. Sweco rectangulars are capable of high G-forces for improved solids conveyance and are easily adaptable to Clean in Place spraying systems.
Other features of Sweco rectangular separators include an "off-the-shelf" motor which provides reliable power; isolated mount suspension that virtually eliminates transmitted vibration; and a rear basket feed inlet with an internal baffle system that uniformly distributes flow to the screen bed. Additionally, to maximize the effectiveness of your system, the deck angles on Sweco rectangulars are adjustable, eliminating the loss of good material due to process changes.
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Vibrowest manufactures several different rectangular separators that can be used universally for test screening, to segregate solids from liquids or dry material into various particle sizes.
Rectangular separators are constructed according to customer needs and the specific plant requirement.
Rectangular separator main characteristics:
- vibration is activated by one or two vibrating motors with adjustable out-of-balance force;
- vibration develop in the horizontal and in the vertical plane and can be settled in both directions;
- vibrating motor design allows to adjust easily the counterweight and modify the vibration to find the best way to sieve a product (for gentle screening, long residence times, high throughputs or difficult-to-screen products);
- high screening efficiency both with liquid and solid products;
- vibrating motor are standard and provide reliable power;
- rectangular separators are provided with high quality suspension that virtually eliminates transmitted vibrations;
- screens are easy and fast to change and can be equipped with rubber balls cleaning system;
- built on customer request with carbon steel, stainless steel AISI 304, stainless steel AISI 316;
- on request: ATEX certification, FDA IQ-OQ procedure, GMP;
- all product contact areas can be mirror polished in accordance with Sanitary Standard.
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The revolutionary Finex Separator™ is designed for accurate grading or sizing of wet and dry materials up to five fractions in one operation. It benefits from major advances in sieving technology providing large improvements in sieving accuracy, capacity, noise levels and upgradeability compared with traditional spring suspension separators.
To best fit into your production line and to make sure we can handle whatever throughput you require, the Finex Separator™ is available in four different sizes:
o 60" diameter
o 48" diameter
o 40" diameter
o 30" diameter
The Finex Separator™ can be fitted with up to four decks to increase separation accuracy (up to five fractions).
Other options:
The Eco Separator™ is our cost effective spring mounted grading unit suitable for most wet or dry applications. This machine combines a vibratory motor with adjustable out of balance weights to allow control of product movement on the mesh, to optimize separation efficiency.
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Sweco’s MX Separator is the latest innovation in separation technology. With its totally enclosed weight guard, open base construction and angled support springs, this state-of-the-art round separator provides a safer and cleaner environment while improving product differentiation and maintaining the same outstanding quality expected from Sweco equipment.
Sweco vibro-energy round separators are versatile and can be customized to meet your needs. We offer a variety of round separators including the Sanitary, Avalanche and Low Profile. Sweco round separators can handle a broad range of materials - wet or dry, fine or coarse, heavy or light. Particles as fine as 400 mesh (38 µm) can be screened with up to 4 screen decks incorporated in one Sweco separator.
Sweco round separators offer 4 different separation processes: 1.Sizing for dry products such as sugar, spices and salt. 2. Scalping for dry materials such as powdered milk, chocolate powder and detergent. 3. Gravity Filtering/Product Recovery for solid/liquid mixtures such as fruit juice, pulp and paper and paint. 4. Wastewater Cleanup and Water Pollution Control for effluent systems like potato peelings and waste, poultry and laundry waste.
Sweco's patented force wheel and motion analyzer system assures more efficient processing than any other screening device. Additionally, Sweco round separators show greater capacity per square foot of screening area than other screening devices. Since the Sweco round separator transmits minimal vibration, no special foundation is required, making it easy to install. Finally, Sweco round separators are designed with few moving parts which assures long life and low maintenance.
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MR round vibratory separator segregates solids from liquids or dry material into various particle sizes ranging from 51 mm to 0,033 mm (400 mesh)
Easy to install, can separate particles in 1 to 5 sizes with up to 4 screen decks incorporated in one Vibrowest separator.
Standard model range in diameter size from 440 mm to 1.800 mm.
Screens are easy and fast to change and can be equipped with various cleaning system as: balls, kleeners, starbrush, CIP and the innovative ultrasonic cleaning system.
The separator can be built on customer request with carbon steel, stainless steel AISI 304, stainless steel AISI 316.
On request: ATEX certification, FDA IQ-OQ procedure, GMP.
The vibration develop in the horizontal and in the vertical plane and can be settled in both directions.
Vibration is accomplished by eccentric weights positioned on fly wheels assembled on the upper and lower ends of the motion generator shaft.
Upper fly wheel displacement creates the vibration in the horizontal plane, which moves the material from the center to the peripheral perimeter of the screen. Lower fly wheel displacement acts causing the vibration in the vertical as well as tangential plane.
Shifting the counterweights on the fly wheel is rapid and tool free. Allows to modify the vibration and find the best way to sieve a product. It follows an high screening efficiency both with liquid and solid products.
More than 45 years of experience in sieving machines, innovative and efficient design allowed Vibrowest to reach higher levels of efficiency and reliability.
MR model can be modified and adapted to the customer requirements.
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Feature
It's suitable for any powder, granule and liquid. Easy operation and powder won't fly out. Screen could be changed speedily.
Application
Foodstuff, Chemical, Medicine, Mineral, Rubber, Plastic, Metal and the Kinds of Environmental ProtectionKetc.
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With their constant processing design, CSC type continuous screen changers are able to meet the most stringent quality requirements for melt filtration. The type HSC, FSC and DSC discontinuous screen changers are a simple, robust, and affordable alternative for applications where a short interruption in the melt flow is possible for making screen changes.
The DV continuous divert and dump valve was developed specifically to meet the requirements of underwater pelletizing. It features a unique design that provides bump-less changeovers and eliminates the possibility of a deadhead condition.
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Double working position hydrualic screen changer of double –pillar type
Characteristic
Large filtering area, applicable to extrution product of a wide range of polymers.
Good sealing system,ensure perfect sealing effect.
air exhausting system is the most outstanding performance characteristic.
Standard type is 70-180mm. Other diameter can be tailor made.
Outside cover brings good appearance and safe operation .
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Double- plate hydrulic screen changer with double working position
Double-plate type screen changer realizes non-stopping screen changing by alternating two plates.with double filtering areas, it is suitable for high output extrusion lines from 500kg/h to 2000g/h.
Characteristic
Double filter working alternatively, fast screen changing, easy production and maintainance.
Rapid screen changing time: within 2 sec.
Top and bottom copper ring close sealing on Main body and water sealing function, strengthens body sealing effect.
Ellipse shape filtering holes, larger filtering area.
High precision electronic ruler control,short changing time, hydraulic control system and secure operation.
Pressure range : 25—30Mpa, temperature under 300℃, keep normal function
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As the yougest generation among JCtimes group, stress on development and application on extrusion related equipment market, keep making innovation, has added great power to this team.
Features
It is designed with soft sealing system, matched with extruders of different specifications, it’s applicable to process with most polymers, at high output.
Screen changing time is within 2 seconds, and screening area covers from Φ30—Φ250.
With highly precise design, the screen has very good abrasive resisting, high pressure performance, so as to ensure large effective filtering area and enhance filtering effect.
It works well even under the high temperature of 300℃ and high pressure of 25—30Mpa.
Equipped with the secure cover, safty of the operator is completely guaranteed which well reflecting the ergonomic designing philosophy.
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Xaloy Screen Changers
Xaloy, the worldwide leader in melt filtration, offers a broad of range screen changers engineered for reliability, productivity and cost-effectiveness in virtually any extrusion processing environment.
* Leak-free operation
* Easy maintenance
* Simple, safe operation
* Maximum throughput
* Minimum pressure drop
Different types of Xaloy changers are available to fill your cost-performance need:
Manual changers: EM series. Our simplest, lowest-cost changers.
Pneumatic changers: XP series. Use the plant’s air supply to index the slide plate.
Hydraulic changers: EH series. Fast hydraulic actuation allows filter changes without shutting down the extruder.
Continuous changers: DBC series. Automatically maintain filter performance without production interruption.
High-capacity changers: SPC series. Can filter polymer at rates from 6,000 to 60,000 lb/h (approx 2700 to 27,000 kg/h) or more.
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The screener is implemented to maintain system parts such as chip crushers, centrifuges and chip conveyors and to reduce blockages. It continuously and efficiently separates bulk parts from the chips. The bulk parts are ejected from the treatment process while the short chips can continue to be treated.
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Field of application
* fresh wood
* root stems
* compost
* barks
* domestic and bulky waste
* diverses
Advantages
* high mobility, strong construction
* short setup time
* fast changeable screen decks
* high throughput rate
Screen deck
* screen segments with separate hydraulic drive
* adjustable speed control
* 3 variable fraction sizes, for example 0 – 10 mm, 0 – 60 mm, 0 – 200 mm
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For applications in pharmacy, food and fine chemicals Vibrowest produces round, low profile and tumbling separators according to FDA requirements, IQ-OQ procedure, GMP standards.
These specialized sieves are used for the treatment of valuable powders, pellets and granules and are constructed with the following features:
- stainless steel AISI 304 and AISI 316
- crevice-free interior
- easy access screen clamping devices
- streamlined exterior
- surface finish that minimizes product build-up
- continuous seam welds
- mirror polishing to a 0,03 micron for all product contact surfaces
- dust-tight / gas-tight design
- mobile version on customer request
- ATEX conformity on customer request
- ultrasonic mesh cleaning device (optional)
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The Series FS flow separator developed by OTEC is
the perfect solution for fast and reliable separation of
workpieces and process media, e.g. abrasives. In the
past, achieving such outstanding results was often only
possible by means of painstaking and time-consuming
manual processing.
User benefits
• Short process times
• No cost-intensive manual work
• Excellent cost/performance ratio
• Easy handling
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Separator screens are conveying nstallations using directional vibration to handle castings carefully and separate them from loose sand / lumps at the same time. The standard use of these machines is continuous operation for serial products. With this facilitiy the sand shake out is recycled in a downstream treatment plant and returned to the process.
Features
- High wear-resistance
- Rugged design
- Low overall height
- Long service life
Benefits
- Low operating costs
- Small footprint
- High operational reliability
- Long service life
- Good value for money
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Our industrial sieves are designed to remove contamination or grade products where the particle size is 20 micron or higher. Our wide range of mechanical sieves means that whatever your need, we have a solution which can help you improve your product quality.
The Russell Compact Sieve® range of vibratory sieves is ideal for high capacity safety sieving of powders and liquid slurries. Designed for industrial usage, the range is incredibly versatile and can be used for almost any material.
Model options:
o The Compact Sieve® is ideal for high capacity sieving where space is restricted
o The Compact Airlock Sieve™ is designed specifically for the pharmaceutical industry and achieves OEM level 5 containment levels (less than 1µg/m3)
o The Compact Airswept™ is fully enclosed for pneumatically conveying and sieving in one dust-tight operation
o The Compact 3in1 Sieve™ is ideal where operator protection and product quality are essential as it is designed for low-level bag-emptying and sieving of raw materials
o The Compact Self Loading Sieve is a stand-alone system, which loads, sieves and discharges your material in one easy operation
o The Compact Clean in Place Sieve is designed for easy and quick cleaning between batches
The revolutionary Finex Separator™ is designed for accurate grading or sizing of wet and dry materials up to five fractions in one operation. It benefits from major advances in sieving technology providing large improvements in sieving accuracy, capacity, noise levels and upgradeability compared with traditional spring suspension separators.
To best fit into your production line and to make sure we can handle whatever throughput you require, the Finex Separator™ is available in four different sizes:
o 60" diameter
o 48" diameter
o 40" diameter
o 30" diameter
The Finex Separator™ can be fitted with up to four decks to increase separation accuracy (up to five fractions).
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Sweco offers the industry’s widest variety of screen solutions to meet any separation challenge. For unique screening applications, Sweco custom manufactures screens to meet any requirements. Sweco manufactures sanitary screens which are fashioned to meet the rigorous design requirements of food and pharmaceutical customers and constructed of FDA approved materials. Sweco screens are available to fit nearly all circular separators. So, regardless of what type of machine you have, you can equip it with the best screens on the market. Whatever your screening needs are, Sweco has your solution.
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INDUSTRIAL WIRE SCREENS FOR ALL TYPES OF VIBRATING SCREENS
screen sections mounted on rectangular or round frames using rubber balls or other sieving aids.
The great variety of available Vibrating Screens necessitates "tailor-made" Screen Sections: hook strips, notches, overlaps, reinforced sides, integrated polyurethene strips and many other special requirements, all of which we are able to supply.
We can deliver Round Screens with a complete frame and mesh. We can also re-screen used or damaged frames.
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Airbag sieves and oil filters
* for combustion chambers
* diffusors
* oil filters for engine-oil-sumps
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TRAIN sieve jiggers SM are simple and robust filter cleaners from galvanized steel sheet with an intake aspiration and an indulgence channel.
TRAIN sieve jiggers are by the different adjusting possibilities, like e.g. filter amplitude and filter inclination variously applicable as rough and Vorreiniger for silo, mill and seeds plants, as well as Mälzereien and mixture fodder works.
Structure in the building block principle, i.e. different models with different work widths and filter levels
Sieve jigger SM 900-2, SM 1200-2, SM1500-2 with 2 filter levels
Sieve jigger SM 1200-4, SM 1500-4 with 4 filter levels
Filter inclination adjustably from 5° to 10°
Intake box with width distribution and connection for aspiration
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The requirements and conditions for product cleanness an constant product quality are immense.
Qualified sifters of high standard and performance offer an excellent ratio of price and capacity, with the purpose of quality control management by separating foreign particles from the product. Mounted before a filling unit, the final product should proof its defined quality. There are any further applications like:
=>control sieving of powders and granules
=>classification
=>sieving of suspension
=>desaglomeration of lumps
=>draining
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Our industrial screeners are designed to remove contamination or grade products where the particle size is 20 micron or higher. Our wide range of mechanical screeners means that whatever your need, we have a solution which can help you improve your product quality.
The Russell Compact Sieve® range of vibratory screeners is ideal for high capacity safety screening of powders and liquid slurries. Designed for industrial usage, the range is incredibly versatile and can be used for almost any material.
Model options:
o The Compact Sieve® is ideal for high capacity check-screening where space is restricted
o The Compact Airlock Sieve™ is designed specifically for the pharmaceutical industry and achieves OEM level 5 containment levels (less than 1µg/m3)
o The Compact Airswept™ is fully enclosed for pneumatically conveying and check-screening in one dust-tight operation
o The Compact 3in1 Sieve™ is ideal where operator protection and product quality are essential as it is designed for low-level bag-emptying and check-screening of raw materials
o The Compact Self Loading Sieve is a stand-alone system, which loads, screens and discharges your material in one easy operation
o The Compact Clean in Place Sieve is designed for easy and quick cleaning between batches
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Even before AMERICAN FABRIC FILTER CO. became a separate company, Sifter Parts and Service was manufacturing a very popular, efficient and cost-effective industrial sifter. The highly versatile CS-1 (Allis-Chalmers) Gyratory Sifter can be user-configured to handle upwards of 50,000 lbs. of dry flour per hour. Visit our Sifter Parts web site for more details, or call us at 800-367-3591.
For smaller through-put requirements, American Fabric Filter Co. manufacturers two smaller sifters. The Portable Reclaim Sifter is designed to fit over a 55 gal. drum or large Rubbermaid-style plastic container. With a variable speed/intensity vibrating electric motor, interchangeable screens and convenient side overs port, it can be used to screen sacks of powders, separate seeds and grains or reclaim usable product from tailings.
The Screenette Table Top Sifter handles small batches of product to be sifted and collected at an output chute. Its compact size and flexible mounting configurations make it a natural for test labs, pilot production runs and smaller measured quantities of spices, foods, plastics, chemicals and other powdered products. For even smaller batches, test sieves are available in brass/stainless steel.
AFF manufacturers custom screens for reel-type sifters to your specifications for screen fabrics, hems, seams and add-ins. We re-screen wood and metal insert frames. We stock cleaning balls, cubes and brushes.
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Vibrosifters
The Cusinato vibrosifters have the advantage of unconditional reliability and great versatility, very valuable requirements for these types of machines, which are particularly subject to mechanical stresses.
Modern, very sturdy, reliable and built with top quality components, the range of Cusinato vibrosifters guarantees a long life and no need for maintenance.
The use of special elastic and shock-absorbing elements and the perfect balance of the moving masses offer a stability that is hard to match and, at the same time, a high degree of efficiency when it comes to cleaning and to the separation of the product from lumps, dust and chips, while accomplishing a fundamental function within the productive process. All parts that come into contact with the product are made of stainless steel.
They are available in various types and sizes based on the handling capacity and specifications of the product to be cleaned, and in the version with a single sieve or with multiple interchangeable screens placed on different levels; the choice of sieves is also very wide, they may be selected both in the form of a mesh and of a perforated sheet, depending on specific needs. Every detail has been designed and cared for so as to offer maximum hygiene and reliability; furthermore, for the replacement of the sieves, in addition to the classical system of quick manual hook off, we also offer an exclusive servo-controlled electro-pneumatic system.
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More than 1000 references from 10 microns to 125 mm opening.
These meshes find applications in separation techniques, protection, armature and materials handling.
GANTOIS converts all these wire meshes for offering you finished or semi-finished products designed according to the characteristics and specifications defined by you.
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The demands made of particle size analysis are constantly increasing. This is also reflected in the greater requirements made in the new standard ISO 3310. In order to adapt our test sieves to these new requirements, RETSCH has developed a completely new manufacturing process that guarantees a previously unattained quality and consistency in sieve production (200 x 50 mm, 200 x 25 mm, 203 x 50 mm (8"x 2")). In addition, a logistic manufacturing system makes it possible to record each and every material used in the process.
Product Advantages
- one piece construction and fabric-transition without any grooves to prevent cross contamination (no solder, no residues, etc.)
- a high degree of corrosion resistance and ease of cleaning due to high-alloy stainless steel (specification: 316)
- 15% lighter than traditional sieves while at the same time increasing the free sieve area
- previously unattained product quality due to fully automatic production and extensive optical inspection with optimum design
- innovative resistance welding technology guarantees permanently tight sieve fabric
- maximum stability and optimum sealing when used in sieve stacks
- clear and precise labeling of the sieves with full traceability based on individualized laser engraving
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With their innovative and practical features, the new generation of FRITSCH Sieve Shakers satisfy all requirements for accurate and reproducible sieving analysis and even exceed requirements in many areas.
These instruments offer maximum comfort and precision with automatic amplitude control, programme selection, control and evaluation software as well as high-quality sieve stack tensioning system.
The top model ANALYSETTE 3 PRO can be integrated into any quality management system according to DIN EN ISO 9000:2001 as a testing instrument thanks to state-of-theart electronics and maximum reliability.
FRITSCH Sieve Shakers are available for sieves up to 450 mm in diameter for dry, wet and micro-precision sieving. The automatic sieving analysis is performed by the free control and evaluation software AUTOSIEVE.
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Sieves, Screeners
