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offer greater power than double-headed transducers at the same length.
• Excellent service life due to solid radiating element
made of a special titanium alloy
• Extremely homogeneous sound field without gaps or dips due to omnidirectional sonic distribution
• Particularly well-suitable to cleaning work in vacuum and overpressure environments and for use with reactors, such as those used in ultrasonic chemistry
• Extremely low space requirement
• High efficiency of more than 95%
• Available for the frequencies 25, 30 and 40 kHz
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Immersible Ultrasonic Transducers provide the ultimate in ultrasonic system design flexibility. These hermetically sealed, modular stainless steel units can be designed into new systems or retrofitted into existing systems to add ultrasonic capability. The number and placement of transducers is selected to give maximum results in any cleaning tank with any cleaning load. Available frequencies include 25, 40, 72, 104, and 170 kHz. Immersible ultrasonic transducer units can be side and/or bottom mounted depending on the tank geometry. In general, side mounting is recommended for tanks where the depth is more than two times the smaller of the length and width dimensions.
These "workhorse" units are intended to withstand the abuse unavoidable in a heavy, industrial environment. They are constructed of heavy gauge 316L stainless steel. All joints are full-penetration welded using inert gas techniques in our own facility by experienced craftsmen. Every unit is pre-tested prior to closure to assure that all transducer elements are performing efficiently. The finished units are function tested in liquid for a minimum of 24 hours prior to shipping.
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All the transducers are available in 30 kHz and 40 kHz frequencies.
The piezoceramic transducer elements are bonded to hermetically sealed stainless steel AIS316L boxes. PZT elements are of sandwich construction. The transducers can be used in new cleaning installations or retrofitted into existing systems to enhance the cleaning effect. We are pleased to help you in optimizing an ultrasonic system for your particular needs.
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Power Sonics exclusive designs are known as the Type IP ultrasonic transducers. Typically each transducer requires a one kW generator to drive it and has a radiating surface of approximately 100 square inches. They are designed to be mounted in just about any position, depending on the cleaning application.
Faster, the Type IP transducer because of the lamination design and layout achieves more even cavitation, which result in a transducer which achieved cavitation easily and quickly. The lamination design produces higher cavitation intensity that is more evenly distributed throughout the cleaning area.
This type of magnetostrictive transducer design consists of individual laminations driven by a common coil. Coverage of the radiating surface with laminations results in a high intensity design capable of being driven at high power densities. Levels of 10 Watts per square inch of lamination are typical with this approach.
The high efficiency of this new transducer design also reduces stress on generator components, which results in extended generator life. Type GM, GL and GP generators power these immersibles.
Other advantages of the lamination material are mechanical, electrical and thermal toughness. Low voltage excitation and continuous polarization support the high efficiency design. The "Synergistic" driving action of the radiating surface allows the IP transducer to be driven at the highest usable power levels for achieving effective cavitation.
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unite robust construction with high efficiency and flexible connection options, while offering a broad spectrum of applications.
• Long service life through use of a special steel alloy for the casing
• Extremely good sonic yield due to use of optimized piezo transducer elements
• Standard frequencies: 25, 30, 40 and 80 to 150 kHz
Other frequencies available on request
• Multi-frequency transducers with 40, 80 and 120 kHz
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Immersible Ultrasonic Transducers provide the ultimate in ultrasonic system design flexibility. These hermetically sealed, modular stainless steel units can be designed into new systems or retrofitted into existing systems to add ultrasonic capability. The number and placement of transducers is selected to give maximum results in any cleaning tank with any cleaning load. Available frequencies include 25, 40, 72, 104, and 170 kHz. Immersible ultrasonic transducer units can be side and/or bottom mounted depending on the tank geometry. In general, side mounting is recommended for tanks where the depth is more than two times the smaller of the length and width dimensions.
These "workhorse" units are intended to withstand the abuse unavoidable in a heavy, industrial environment. They are constructed of heavy gauge 316L stainless steel. All joints are full-penetration welded using inert gas techniques in our own facility by experienced craftsmen. Every unit is pre-tested prior to closure to assure that all transducer elements are performing efficiently. The finished units are function tested in liquid for a minimum of 24 hours prior to shipping.
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The ITC-1007 spherical transducer offers a broadband, omnidirectional transmitting and receiving response with efficiencies greater than 50% over the entire band. This transducer is fabricated of high precision Channelite-5400 and zirconate titanate ceramic hemispheres. It is particularly well suited for high power noise sources and applications where a truly omnidirectional response is required.
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Ultrasonic Immersible Transducers
Ultrasonic cleaning immersible transducers give you the ability to add the ultrasonic advantage to your existing application. We bond and wire transducers inside a stainless steel container, and seal it with a stainless steel lid. This gives you the ability to "drop-in" transducers to an existing tank or application.
- 316L, 12 and 14 gauge stainless steel
- Installation hardware included
- Easy to install
- Heli-arc welded
- Pressure tested
- Custom sizes available
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Novatec’s production includes a wide range of standard installations.
Cleaning and Drying Systems: ultrasonic cleaning and rinsing both standard and according to the customer’s specific requests. Modular surface treatment systems for immersion and/or spray treatment with single or cascading stages. Hot air dryers, infra-red and vacuum dryers, centrifugal dryers. Solvent dryers, ultrasonic degreasing machines, spray-cleaning machines. – Compact ultrasonic cleaning Tanks for laboratory or research applications.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 18 to 100 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 1000 kg.
Air and Water treatment: water softeners, reverse osmosis, active carbon water filtration systems and manual or automatic water demineralising systems, ultra-filtration systems and evaporators under vacuum which allow to work environment-friendly. Extraction, filtration and air treatment systems (powders and vapours), clean rooms.
Painting: manual or automatic water veil or dry cabins, pre-drying modules and dryers.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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State of the Art Ultrasonic Generator Technology
Blackstone-NEY Ultrasonics is a recognized leader in ultrasonic generator technology (Technical papers). Starting with the introduction of sweeping frequency in 1988, there has been a continuous stream of development and patents covering new ultrasonic generator and transducer technology from Blackstone-NEY Ultrasonics. Entire families of generators meeting the specific needs of a growing list of applications are now available.
multiSONIK™ 2
Blackstone~NEY Ultrasonics introduces the multiSONIK™2 Multiple Frequency Ultrasonic Generator. Representing a major breakthrough in ultrasonic parts cleaning technology, the multiSONIK™2 is an advanced, digital ultrasonic generator that provides the ability to select and program single or multiple frequencies in a single process tank.
The multiSONIK™2 generator, featuring Blackstone~NEY Ultrasonics' patented dual sweep technology, can operate at frequencies of 40, 80, 120, 140, 170, 220 and 270 kHz according to a binary coded input. When it is teamed with our unique universal transducers, cleaning performance is optimized to a level that is unmatched using conventional ultrasonic cleaning hardware.
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Ultrasonic Generators
- 40 kHz "Simultaneous Multi-Frequency" (optional 68/170 kHz)
- 500, 750, 1000 Watts 120 VAC 50/60 Hz (optional 230/240 Volt)
- Capable of Continuous Operation
- Power Intensity Control
- 4 kHz Sweep Output with Adjustable Sweep Rate 300 to 1000 Hz
- Protected from Shorts or Opens in Output
- Dimensions of 5.25" W x 13.75" L x 12.5" H (13.3 cm W x 34.9 cm L x 31.75 cm H)
- Optional I/O Control Signals
- Full Two Year Guarantee
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Generators (power supplies) create the high frequency energy that produces cavitation in the cleaning tank. Branson offers the broadest spectrum of equipment in the industry, including both magnetostrictive equipment and piezoelectric units with features like line/load regulation, true variable power control, sweep frequencies, power modulation and power monitoring.
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Power Sonics has several exclusive individual portable ultrasonic generators to significantly improve quality, reliability and performance of ultrasonic cleaning equipment and power our line of transducers.
GM Generator is a completely redesigned generator featuring IGBT technology and has a unique load compensating circuit that is particularly effective in gaseous solutions. A replaceable and cleanable filter is included over the air-cooling fan. The GM replaces the GL generator and provides the same improved cavitation and uniformity under less than ideal operating conditions. These generators power both the Type IP immersible transducers and the CT Type tanks (Transducerized Console Tanks).
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SINAPTEC developed a complete range of generators of energy to be associated with an ultrasonic applicator.
* The NEXUS puts: this generator of power ultrasounds is a simple solution and economic in an industrial environment. Its obstruction minimum and its design allow an easy integration in a cupboard or other. The parameter setting by switches makes it possible to use the mode of frequency controlled or modulated for a homogeneous distribution of the ultrasonic field.
* The NEXUS rack: by assembly from 1 to 3 racks; Maintenance is facilitated by the maximum dismantling of the racks.1600Wc by rack. Orders on the generator or off-set.
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are tried and tested devices which have been specifically developed for the high demands of industrial cleaning technology.
Due to their modular design they are perfectly suited for all applications.
• Constant power output – continuously adjustable
between 40 – 100 %
• Constant oscillation amplitude
• Interface for monitoring and controlling
process-relevant functions
• Protection from short-circuit, no-load operation,
overload and overheating comes as standard
• Standard frequencies: 25, 30, 40 and 80 to 150 kHz
Other frequencies available on request
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State of the Art Ultrasonic Generator Technology
Blackstone-NEY Ultrasonics is a recognized leader in ultrasonic generator technology (Technical papers). Starting with the introduction of sweeping frequency in 1988, there has been a continuous stream of development and patents covering new ultrasonic generator and transducer technology from Blackstone-NEY Ultrasonics. Entire families of generators meeting the specific needs of a growing list of applications are now available.
multiSONIK™ 2
Blackstone~NEY Ultrasonics introduces the multiSONIK™2 Multiple Frequency Ultrasonic Generator. Representing a major breakthrough in ultrasonic parts cleaning technology, the multiSONIK™2 is an advanced, digital ultrasonic generator that provides the ability to select and program single or multiple frequencies in a single process tank.
The multiSONIK™2 generator, featuring Blackstone~NEY Ultrasonics' patented dual sweep technology, can operate at frequencies of 40, 80, 120, 140, 170, 220 and 270 kHz according to a binary coded input. When it is teamed with our unique universal transducers, cleaning performance is optimized to a level that is unmatched using conventional ultrasonic cleaning hardware.
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FinnSonic FSG-121 is a reliable medium power ultrasonic generator with Power Booster and Frequency Sweep.
It's unique Power Booster gives additional boost for tough cleaning applications. FinnSonic FSG-121 is available in 30 kHz or 40 kHz frequency.
Features
* 1,2 kW nominal ultrasonic power
* Available in 30 kHz or 40 kHz frequency
* Cabinet mounting
* Power, Sweep and Booster controls with outer signals
* Protection and automatic reset against short circuit, overcurrent, low voltage and overtemperature.
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ITF ultrasonic devices are the result of many years of tests cooperating with electronic experts and have got all the advantages which up-to-dated technology can offer nowadays.
Particularly:
• Weight and volume reduction so to permit one single-card execution for any generator.
• Wide range of controls and safety features in compliance with European Standards.
• DEGAS feature reducing time taken to get baths degassing.
• Microprocessor used to manage output and variation, control and self-diagnostics. This also permits to get remote diagnostics since there is the opportunity of a modem connection, the opportunity to set output power to supply transducers of different power and the opportunity to drive more transducers with one generator.
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Ultrasonic Generator Specification:
- Chassis case designed to allow access from all sides
- Case for generator complete with power lead
- Full range of variable frequency sweep control
- Full range of variable power control
- On/Off switch with output power indicator
- 240v, 50hz supply
- Maximum 750 watt power output (nominal 500watt)
- Utilising MOSFET technology
- Fully tried and tested in the field
- Fully protected against open and short circuit output
- CE certified
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Immersible Ultrasonic Transducers manufactured to customers needs
A Typical application using Submersible Ultrasonic Transducers
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Genus "XC" ultrasonic generators are planned and built on purpose in order to optimize every cleaning process. The electronic devices inside of them, added to the extracavity transducers, permit to obtain very good efficiency performances.
Features:
* multifrequency output;
* adjustment of the power and of the modulation through a panel or through series RS232;
* IGBT power circuit;
* electronic circuit for the automatic de-gassing of the cleaning bath
* self-control of the resonance frequency every 2,5"
* power up to 10 Kw.
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Ultrasonic cleaning: Generators, Transducers
