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On the basis of the proverbial MORLOCK reliability, the objective was to design a flexible and high-performance pad printing machine that is extremely easy and uncomplicated to operate. This resulted in MDX 100, a machine type that soon became a "favourite" amongst its users.
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Pad printing is an indirect gravure printing process. The copy or image is etched into a steel plate called a cliche. The cliche is inked and then cleaned with a doctor blade. This leaves the ink in the etched areas only. A flexible silicone pad picks up the image from the cliche and then transfers the image to the product.THIS SYSTEM is adaptable to a variety of shapes and contours on parts with a variation in the surface, yet fine detail and precise copy can be achieved. Two color process is obtained with exact registration. Pad Printing is ideal for decorating toys, plastic housewares, and injected mold components.
This technology also lends itself to marking electronic components such as resistors, canisters, and connectors. Any part, plastic, ceramic, or metal can be production marked by this process. The equipment can be semi or fully automated, yet remains a low capital expenditure.
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No. 1 ROTOTAK 1 EVO MODEL
Pad-printing machine used to decorate women%u2019s heels with angle open on two sides, front and back, with two strokes for leather, cork and other desired effects.
System description:
- Machine structure cast in aluminium alloy, base included;
- Equipped with No. 2 closed ink cups with 110mm-diameter ceramic ring; the cups are internally and externally coated with Teflon to facilitate the cleaning operations;
- Printing plate dimension for colour 120x450mm.;
- Max. printing dimension 200x90 mm.;
- Control keyboard;
- Electronic and differentiated adjustment for the two pads in printing phase carried out directly through the keyboard with values displayed;
- Printing pause and pick-up pause differentiated adjustment;
- Speed adjustment of each movement by means of flow regulators;
- Printing plates micrometric adjustment on the two axis and diagonal adjustment to obtain a quick centring;
- Heel-holder unit adjustment on the 4 axis, including the oscillating one;
- Possibility to use the machine in single or automatic cycle.
Hourly production: is estimated at 400/500 pieces/hour.
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Two colours pad printer with conveyer
Specifications©U
PM2-100TG Pad printer
1.Max. plate size: 100¡Á200 mm;
2.Max. worktable area: 100x120mm;
3.Ink Cup diameter: ¦µ90mm;
4.Max. printing speed: 1000pcs/hr;
5.Printable colour :2;
6.Max printing area: 80¡Á80mm.
PM2-150TG Pad prionter
1.Max. plate size: 100¡Á250mm;
2.Max. worktable area: 130x140mm;
3.Cup diameter: ¦µ90mm;
4.Max. printing speed: 900pcs/hr;
5.Printable colors:2;
6.Max printing area: 85¡Á130mm.
PM2-200TG Pad printer
1.Max. plate size: 100¡Á300mm
2.Max. worktable area: 140¡Á180mm;
3.Cup diameter: 90mm;
4.Max. printing speed: 800pcs/hr;
5.Printable colors:2;
6.Max printing area: 85¡Á170mm.
PM2-250TG Pad printer
1.Max. plate size: 150¡Á350mm
2.Max. worktable area: 140¡Á180mm;
3.Cup diameter: 140mm;
4.Max. printing speed: 800pcs/hr;
5.Printable colors:2;
6.Max printing area: 130¡Á220mm.
Advantages©U
1. Double color printing, shuttle driven;
2. Microprocessor control;
3. Automatic 5-digit counter installed.
4. With coin aluminium structure frame, the machine is light and sturdy. .
5. The speed and the vertical stroke of the pad can be adjusted independently.
6. The extra function "twice inking, once printing" is designed for thicker ink film.
7. For different requirements, the working speed can be adjusted.
8. Sweeps forward and backward without pad falling down to prevent ink drying.
9. 2-color, 1-color printing available,
10.With air jet for fast drying.
11. Sealed cup to store and coating ink.
Machine Fittings©U
1. Two pcs plates,
2. Two pads
3. Two blades
4. One set tool box.
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"HSC" High Speed Circular - Your round parts deserve ... our all-AROUND-printing
* The fastest 1-colour printing machine in the world
* 1-colour printing with flawless finest texts and graphics on the circumference
* Extreme output of 20.- 40.000 parts / h, 1-colour
* Cylindrical parts with a diameter of 2 mm - 30 mm
nnovation & Know-how - resulting in an unbeatable combination from TAMPOPRINT® AG: A completely new rotary tampon printing process (patent pending /
DGM - German Utility Patent) with endless flow printing principle, with an exceeding output of 20.- 40.000 parts/h, printed in 1 colour with flawless finest texts and graphics on the circumference.
Basically: The smaller the diameter the higher the output / h. Cylindrical parts with a diameter of 2 mm -
30 mm. Thanks to the modular machine concept of the H·S·C"-High Speed Circular many different products can be decorated with the all-around-printing.
The "H·S·C"-High Speed Circular will be presented to the world public for the first time at the "Fakuma 2008" in Friedrichshafen (Lake Constance) / Germany,
Hall A1, Stand 1302 from October 14-18, 2008, where it can be seen in production.
Application examples:
Dialysis test tubes, syringes, refills for ballpoint pens
Ballpoint pen tubes, batteries, fiber pencil tubes
Tablet boxes, glass tubes, vials
Ink cartridges, tubes, safety fuses
Small aluminium boxes for tablets, tablet tubes
Cylinder made of plastics / metal
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One Colour Sealed cup pad printer
Specifications©U
PM1-100T
1.Max. steel plate: 100 ¡Á200mm£»
2.Ink cup size: §¶90mm£»
3.Max. printing area :80¡Á85 mm £»
4.Printable color quantity:1£»
5.Max. printing speed: 1300 pcs/hr¡£
PM1-150T
1.Max. plate size: 100¡Á250mm;
2.Ink cup disameter: §¶90mm;
3.Max. printing area: 80¡Á130mm;
4.Max. printing speed: 1000pcs/hr;
5.Printable color quantity:1;
PM1-200T
1..Max. plate size: 100¡Á300mm;
2.Ink cup disameter: §¶90mm;
3.Max. printing area: 80¡Á170mm;
4.Max. printing speed: 1000pcs/hr;
5.Printable color quantity:1.
PM1-250T
1..Max. plate size: 150¡Á350mm;
2.Ink cup disameter: §¶140mm;
3.Max. printing area: 130¡Á220mm;
4.Max. printing speed: 700pcs/hr;
5.Printable color quantity:1.
Advantages©U
1.Each function controlled by microprocessor ;
2.Five-digit auto counter built-in;
3.Hight quality coin aluminium make structure solid and weight light;
4.Ink cup is used for ink covering,save ink and protect environment clean ;
5.The viscosity of ink is stable printing quality is easily guaranteed;
6.Independent pad up/down stroke and speed adjustment;
8.Printing speed adjustable to fulfil various requirements;
9."Inking twice,printing once"for thick ink film;
10.Able to sweep forward/backward without lowering pad to avoid ink drying at intervals.
Machine Fittings©U
1. Thick steel plate one pcs,
2. One pad
3. One sealed cup
4. One tool box.
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MORLOCK offers a variety of standard pad shapes. All pads are manufactured using our state-of-the-art computer-controlled system. The use of exclusive, high-quality silicon material and continuous quality control in our laboratory ensure the high standard of our pads.
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Our range includes 8 types of cliché for all common commercial tampon printing systems, ready for print or unprecessed.
Fast service in the area of clichés and creating print templates is becoming more and more important. TAMPOPRINT is able to offer this fast service in spite of the large range of cliché materials offered, in particular by using our ALFALAS laser systems.
The extensive range of cliché materials and production types available today allow our customers to select the clichés designed to meet their requirements exactly.
The best trained employees, state-of-the-art production facilities, extensive hardware and software plus effective organisational structures are just the beginning of what we have to offer.
So it should come as no surprise that in many cases the certification guidelines required by DIN ISO 9001 are actually exceeded.
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Available in hundreds of standard dimension and in different materials.
Two diverse thick steel plates depending from number of impressions and precision needed or in 3 different quality of photopolymer, ideal for small and medium runs.
TOSH experts are available for a personal photoengraving service with a guarantee quality.
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Steel Cliches:
Our industry-benchmark Hardened Steel clichés and Steel Drum rotary clichés hold the finest print image, recommended for production runs of a million cycles or more. From our special blend of steel to the attention to detail in the etching process, our plates offer the highest possible quality available.
Steel Foil clichés are for those applications where over 100,000 cycles are required but at less expense than thick steel clichés. Ask your customer service representative which type is best for your machine and application. Steel foils are another quality product line of our in-house platemaking department.
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Steal Plates
Packing©U Wooden case
Usage©U Used by Open-ink tray pad printer. Design and drawing document etched on the surface of pad plate . Installed it to the pad printer.
Technical Parameter©U 1 Thickness: 10.0-10.5mm;
2. Rouhness concentration ofSurface: 0.025
Production Advantage ©U High strength Bearing steel wrought; High wear resistance; Sophisticated structure to be etched fine imaging both streak and halftone; long life ensure low cost.
Use Method©U # Etching printing document to the surface of pad plate;
# Measure the depth ;
# Install into the ink tray of pad printer
# Testing after adding ink
Safe Caution©U Be careful to carry because of weight
Storage©U # Inject rust-preventative oil into the surface of pad plate;
# PVC or Nylon film package;
# Store in drying and shady place
1¡¢All plates are made of imported steel, high hardness, high density and high brightness.
2¡¢Can be etched with high-definition pattern, long using life.
3¡¢Various kinds, full range that covering plates of single side and both sides.
Specification£º
3"¡Á4"¡¢3"¡Á5"¡¢3"¡Á6"¡¢3"¡Á7"¡¢3"¡Á8"¡¢3"¡Á9"
4"¡Á4"¡¢4"¡Á5"¡¢4"¡Á6"¡¢4"¡Á7"¡¢4"¡Á8"¡¢4"¡Á9"
5"¡Á4"¡¢5"¡Á5"¡¢5"¡Á6"¡¢5"¡Á7"¡¢5"¡Á8"¡¢5"¡Á9"
6"¡Á4"¡¢6"¡Á5"¡¢6"¡Á6"¡¢6"¡Á7"¡¢6"¡Á8"¡¢6"¡Á9"
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Printex offers three types of Image Plates:
Photo-Polymer Image Plates
A photo-sensitive nylon, laminated to a thin steel backing. Short to mid size production runs. Very cost effective, with the ability to produce in house with minimal equipment. A wide variety available through various manufacturers.
Different characteristics include thickness, speed, ability to hold fine detailed graphics vs. bold graphics and developing solution. There are two different methods of developing the image plate, alcohol and water. Some inks contain alcohol which would break down the plate during production. Typical life of a Photo-Polymer cliché can range between 5,000 up to 100,000 impressions Photo-Polymer Image Plate
Thin Steel Image Plates:
These thin steel plates offer relatively longer life than a photo-polymer plate. With a typical production run of 250,000 + these plates are ideal for mid to long production runs.
Permanent Steel Image Plates:
These plates are the longest lasting, and most durable due to their material composition. Images are etched directly into a hardened 3/8” thick steel plate.
Their cost is the highest, but yields the most impressions during a production run.
These plates will run continuously, up to a million impressions before wearing down. These plates, like the thin steel have to be made by Printex due to the process and equipment needed. Permanent Steel Image Plate
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Clichés that are manufactured in-house conform to the high quality of
all MORLOCK products.The MORLOCK clichés service always works in compliance with the latest etching technology and ensures adherence to the requested etching depths with minimal tolerances. Shortest delivery times are guaranteed.
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Beside of their automations, standard machines in the tampon printing and laser marking fields, TAMPOPRINT AG offers also a comprehensive accessories programme. Spray washing unit for cleaning of your printing unit, exposure units for cliché manufacturing, ink pumps for constant viscosity of your printing ink - more than 8000 articles are available from stock.
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TOSH offers series of equipments that permit the steel plates or photopolymer plates making having different developing process (water or alcohol) in a very easy, fast and economic way.
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Pad Plate Exposing Unit
A low cost and convenient exposure unit for pad stencil exposure. Eeposure area is 280¡Á400mm; It can be applied for thick steel plate, thin steel plate and photo-polymer plate image .It is not suitable for exposuring on screen plate because there is no vacuum device and rubber clothes; The built-in digital timer provides excellent exposure timing control.
Price Terms©U FOB GuangZhou
Payment Terms©U T/T. LC
Packing©U Wooden case
Lead Time©U Within 3 days
Standards Certificate©U ISO9001-2000
Power Supply©U 220v-50HZ-1 PHASE
Colour Painted ©U White
Specifications©U 1. Exposure area: 400¡Á280
2. Dimension: 600¡Á350¡Á200
3. Weight: 12kg
4. Lamp wattage: 15w¡Á4
5. Lamp power: 60w/cm.
Advantages©U 1. Small bulk and low price;
2. Fit exposure for pad plate.
3. Light weight and easy to take.
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The cliché is made from steel or photopolymer upon client's request. Through the graphic analysis of any proposed logo or text, that is the creation of the graphic films, we provide steel engravings that are suitable for large runs, reliable in time for life, quality and conservation; or else photopolymer engravings that are quick and easy to prepare, cheap, for small and medium runs. For further information regarding this product contact our company directly.
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Printex offers the UVAC series of high-quality exposure units for photopolymer printing plates processing, offering customers the convenience of plate making in their own shop.
The UVAC exposure unit features an adjustable digital timer, a reliable vacuum hold-down system with on-board vacuum gauge to provide vacuum status information at a glance. The built in safety interlock prevents accidental exposure to UV light.
UVAC units use widely available UV fluorescent lamps, which minimize maintenance costs and light quality changes. The vinyl vacuum blanket is durable, but removes easily for replacement if necessary.
For more information, please download the complete PDF brochure document below.
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Reisch & Associates is the place to look for pad printing equipment and technology.
Pad printers from full-size to tabletop machines, supplies and technical support, Reisch leads the way. We also offer a full line of inks, accessories, machines, equipment and printing pads of almost every imaginable shape and size.
Complete ready to print pad printing packages available:
Pad Printer
Exposure Unit
Pads
Inks
Fixtures or Jigs
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Total productivity comes from a combination of reliability, throughput, ease-of-use, quality and applications. The Océ VarioPrint 4110 performs better in all these areas than all other multifunctional office printers in its class. It’s an outstanding digital photocopier, document scanner and multifunctional printer in one compact, productive package. Which makes it ideal for corporate printers and commercial environments.
Highlights:
- 106 ppm, simplex and duplex
- Powerful PRISMAsync controller for consistently fast throughput
- Up to 15,400 sheets media input capacity in seven trays -Integrated finisher for booklet making, stapling, stacking, punching and folding
- Océ Copy Press, Océ Image Logic and active paper registration for exceptional reliability and quality
- Optional PRISMA software to control total workflow
- Intuitive, one-button scanning, printing and copying
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The remit for the construction of the ‘Rotoprint’ model was a compact design while still achieving a high output.
The concept allows an output of up to 100,000 or 150,000 units/hour for closures with a 28 mm diameter, depending on the settings.
For closures with a 38 mm diameter, the machine achieves an output of approximately 75,000 or 110,000 units/hour.
The ‘Rotoprint’ can be set up for print images with 1–3 colours.
With all variants, parts are fed using the well proven sorting elevator, eliminating the need for unnecessary machine stops due to closures being the wrong way round. The storage reservoir of the sorting elevator can be filled on request using the Octabin tilting stations.
The system is fitted with exchangeable mandrels. This guarantees a quick and economical process changeover on the system when printing several cap types.
The ‘RTI 2000’ printing unit is operated without the use of any tools and requires no external ink supply systems. This dramatically reduces set-up times and ensures trouble-free operation. Gas is used in the process of end drying. This guarantees that the ink dries quickly and assists ink adhesion.
The products are discharged in correct position on a cold-air drying conveyor.
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Automated Equipment
Various types and sizes of syringe barrels are decorated at high speed and with precision using fully automated rotary pad printing systems.
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APL SAF-7 (Semi Auto Flat Screen Printing Machine)
APL SAF series models are pneumatically operated and available in various sizes. This is a PLC controlled Machine with various features for easy operations of machines. Machine is equipped with Festo cylinders and linear guides X Y Table is given for quick registration. This machine can print on Paper, Plastics, Metal, Glass, Wood, PCB, membranes switch, Advertisement materials, Cloth and so many other flat products.
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AUREL VS1520A Screen-stencil printer
AUREL VS1520A Screen-stencil printer for high quality fine-line and fine-pitch printing on Ceramic substrates, LTCC, PWB, WAFERS, GLASS, METAL
Description
The series VS screen-stencil printer uses highly advanced mechanical and electronical solutions to guarantee superior quality in fine-line and fine-pitch printing on Ceramic substrates, LTCC, PWB, WAFERS, GLASS, METAL etc.
The Automatic Vision System ensures resolutions better than 2 microns. All the machine's movements are motorized and programmed by a user friendly menu.
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Specifications©U
1. The max printing thickness: 200 MM
2. Air consumption: 75 Lit/Min
3. Outline size: 1080¡Á850¡Á1280MM
4. The max printing area : 200¡Á250MM
5. Dimension of working table: 250mm¡Á300mm
6. Max printing speed: 1800Pc/Hr£»
7. Max frame dimension: 410¡Á350mm.
8. Stroke of Squeegee: 250mm.
9. Stroke of Table cylinder: 60mm.
10.Max Diameter of Products: 75mm
11.Max length of Products: 300mm.
12.Gross/Net weight£º127kg/90 kg
Advantages©U
1. Controlled by microprocessor easy operation running stably and accurately.
2. 4-digit auto counter built-in.
3. Cast aluminum machine frame,low weight and high intensity,adjust convenient.
4. Separate adjustment of the pad up/down stroke speed.
5. Ink scraper is auto balance keeping in printing.
6. With the function of ink scraping nonstop without printing in order to prevent the ink from drying.
7. Ink cup is turnable and adjustable in vertical and horizontal direction.
8. With super long slide stroke to print large size workpiece.
9. Pneumatic part of the installation of the German FESTO Parts, Separate adjustment speed.
Application Scope:
Suitable for precise printing substrates in Cylindrical, Conical and Oval forms which with smooth curve surface and made of various materials such as metal, plastic, ceramic, glass, wood etc.. Printing objects such as lipstick, cosmetic bottles, scour bottles, drink bottles, pots, oil-filter shell etc..
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SP-350-FR
SCREEN PRINTING MACHINE
FEATURES
- PLC Controlled, Pneumatically operated
- Flat, Curved and Round Printing
- Linear Bearings for long life
- Aluminum Parts for faster and smoother operation
- Good quality components and Pneumatics
- Simple to operate
- T-Slotted XY & R table for easier and faster registration
- Attractively and appropriately treated with powder coating, Hard Anodising and Electroless Ni.Plating
- Noise less operation with shock absorbers
- All the required adjustment built-in
- Bottle inflation attachment available
- Registration of earlier colour for round articles available
- Fast and easy change over from Flat to Round printing
- Marked Dials & Scales for easier settings
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Suitable for non-deforming material or rigid substrate flat surface printing, such as acrylic sheets, transferring paper, computer keys, stationery, golf ball, etc.
Suitable for non-deforming material or rigid substrate round / conical / oval printing, such as bottles drun, glass, etc.
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High-speed printing with superb accuracy :
Printing accuracy of less than 20 µm
Printing cycle time 7.0 seconds + printing time
2-camera automatic calibration
Easy operation
Within 2 minutes production changeover
Small footprint of 1,1 x 1,285 m
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Pad printing, Screen printing; Printing machines
