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| Waste gas, biogas, off-gas, blast furnace and coke professional oven gas are often used as fuel for boilers, reboilers, industrial furnaces, gas turbines and incinerators. The highly variable BTU content makes it difficult to use these fuels efficiently, safely and with minimum emissions. This professional analyzer directly measures the flow of air needed to burn a flow of a variable composition fuel gas. |
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| Control of the air-to-fuel ratio in premix gases is essential for venturi or industrial diaphragm mix outlet stations in glass and fiberglass production and also for ribbon industrial burners or flame treating applications. PreMix industrial analyzers take a sample of premixed gas, burn it and determine the resultant excess oxygen or excess fuel.The CMFA-P 2000 is portable, the PreMix 2000 is fixed. |
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or industrial service where changes in fuel gas or ambient air characteristics will upset the heating process, the mixture output from the combustion controller can be monitored and controlled. The Selas Qual-O-Rimeter Mixture Monitor detects any deviation in flame temperature and automatically adjusts the gas/air ratio to compensate. By connecting the Qual-O-Rimeter sample line immediately downstream of the combustion controller, continuous and accurate correction for gas and ambient air variations is assured before production is affected.
The Selas Qual-O-Rimeter Mixture Monitor is superior to oxygen analysis for temperature-sensitive processes. Pushbutton control, digital display, and microprocessor circuitry assure easy operation and fast-acting response. Built-in alarms and an output for optional professional recorder are also included. |
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The Pulsar EX provides continuous automatic on-line monitoring of contaminant levels in beverage grade carbon dioxide, providing early detection of impending contamination and improving product quality.
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Full inline quality control for soft drink professional production. Know in less than one minute the dissolved carbon dioxide, professional oxygen, and temperature in the product. Offers real-time analysis. Audible and visual professional alarms. Internal components are sanitized automatically during normal CIP operation. Up to 1,000 product specifications can be stored in the professional software.
-Confirm carbon dioxide professional levels within one minute of initial startup or changeover
-Confirm Brix levels within three minutes
-Reduce product and package waste by not filling packages with product out of specifications
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Oxygen Flue gas analyzer BA 2000
In combustion applications such as process heaters, steam generation boilers or industrial furnaces, the amount of air needed to reach optimum system efficiency can vary rapidly.
Accurate O2 measurement is also essential in the control of NOx and SOx emissions. Equipped with a fast responding sensor and attached directly to the fire box, this professional analyzer provides immediate information to allow adjustment of the combustion process in real-time.
The BA 2000 is designed to ensure accurate and rapid measurement in most combustion processes. The unique fast loop design continuously provides a fresh sample gas stream to the zirconium oxide sensor. The sensor enclosure is heated to 180 °C to avoid condensation. The zirconium oxide sensor does not need any reference gas. 1-point-calibration of the sensor takes place with instrument air which is also used for the aspirator driving the sample gas. Optionally, a 2-point-calibration may be performed.
The measurement cell is protected against dust and particulates by a heated filter. The filter element can be easily replaced without tools by a 90° turn of the handle. Filter elements are available in ceramic, sintered or pleated stainless steel. The BA 2000 can be used with these industrial filters for dust loads up approx. 2g/m³. When the dust load exceeds this limit, additional in-situ filters are available.
Fast response
Easy replacement of probe and filter
Flue gas temperature up to1600°C
Durable ZrO2 - cell
Ambient temperature -20°C up to 70°C
No reference gas needed
No calibration gas needed
Calibration by instrument air
No gas conditioning needed |
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The BA 4510 is based on an advanced, zirconia measurement cell. The highly selective cell combines high mechanical strength with consistent accuracy. With inert gases, the cell delivers an increasing signal if the partial pressure of oxygen drops thus giving a highly precise measurement of trace oxygen levels. The value is shown on the digital display and a current output is provided.
The BA 4510 has an integrated sample pump. The unit is operated with menu guided keys on the front panel.
For O2 measurement in forming gases, a special version is available.
Measurement cell does not require daily or weekly calibration and is nearly drift free
4 - 20 mA analog output
RS 232-Interface
Internal industrial sampling pump
Simple menu-guided operation
Programmable alarm output |
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Due to the extremely fast response time of the patented M&C magneto-dynamic measuring cell with no stagnant volume as well as the negligible cross sensitivity from other sample gas components, the portable M&C oxygen analysers has a wide variety of applications. The analyser is a suitable and reliable instrument for monitoring oxygen concentrations in various gas analytical control applications including flue gas-, inert gas-, fermentation processes- and process or laboratory control measurements.
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Atmospheric aerosol plays an important role in atmospheric processes There are various sources of atmospheric aerosols including combustion of fossil fuels, biomass burning or mineral dust from desert region. The degree of contribution to the above mentioned effects depends on the type of aerosols, therefore there is a strong need for instruments which can measure not only the total concentration of atmospheric aerosols, but can also classify it. Photoacoustics was always recognized as a highly promising method for qualitative analysis of aerosols, as it can measure directly the amount of light absorption by aerosols, while being largely insensitive to uncharacteristic light scattering. However photoacoustic differentiation between aerosols was strongly hindered by the fact that optical absorption spectra of aerosols are highly uncharacteristic, when measured in a narrow wavelength range. We have developed and patented a method of measuring photoacoustically the absorption spectra in a wide wavelength range, i.e. from the near-infrared to the UV. With our MuWaPas system it is possible top differentiate between aerosol types.
Besides aerosols, we also offer gas industrial monitoring systems for ammonia, methane, ozone or BTEX monitoring.
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O2, CO, COlow, NO, NOlow, NO2, SO2
•Max. 3 measurement cells
•Two toxic measurement cells, freely selectable
•High-performance automatically controlled membrane pump
•Logger function
•Parallel DP and m/s measurement for flue gas measurement
•2 measurement range extensions (standard : single dilution with factor 5, option: dilution for all detection with factor 2) |
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°C, hPa, O2, CO/H2, CO2 determination, CO/CO2 ambient measurement, gas leak measurement, DT, DP, Eta, qA
•Instrument diagnosis
•400 measurement data sets incl. object address and plant no.
•IRDA interface for transferring data to a PDA/notebook
•USB interface for transferring data to a PC
•ZIV-driver for all other common trade software |
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O2, CO, COlow, NO, NOlow, NO2, SO2, H2S, HC, CO2 (NDIR)
•Max. 6 measurement cells
•Fast and easy measurement cell changing with pre-calibrated measurement cells
•Measuring range extension for CO with selectable dilution factors
•Integrated Peltier gas preparation with a professional hose pumping for condensate disposal |
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Extractive process gas analysis is characterized by the fact that a sample is extracted from the process line and conveyed to the analyzer. Typically, the sample is extracted by a probe, then transported through a sample line and conditioned before being processed to the analyzer.
Siemens has integrated numerous extractive analytical methods in the series 6 industrial analyzers family with a modular and consistent housing and operating concept. Each of the analyzers is thereby a class of its own:
IR-active components: ULTRAMAT 6 and ULTRAMAT 23
IR-active components and Oxygen
Oxygen: OXYMAT 6 and OXYMAT 61 and OXYMAT 64
Hydrocarbons (total content measurement): FIDAMAT 6
Hydrogen and noble gases: CALOMAT 6 and CALOMAT 62 |
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The portable Bühler O2 Professional analyzer is suitable for various applications in non-hazardous areas. A number of options such as integrated sample gas pump, flow meter or alarm set points allow use of the unit as close as possible to the planned application.
The BA 4000 is powered by an integrated high capacity battery allowing it operate independently from a professional power supply for at least 14 hours. An easily accessible fine professional filter protects the measurement cell from particulate contamination. If the unit must be used for wet sample gas, a portable sample conditioning system (Model TGAK) is required
The optional industrial sampling pump is required for applications at atmospheric pressure or light vacuum. Alarm set points can be adjusted individually to indicate deviations from predetermined values. The continuous output can be configured either as 0-1 V or 0/4-20 mA. The calibration can be done easily with N2 as zero gas and ambient air as the span gas.
Paramagnetic operating principle
4-20 mA analog output
Reliable, durable measuring cell
Simple operation
Fast accurate O2 analysis
Various ranges available
Housing in IP 20
Battery operated |
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| In applications such as ceramics glazing, reducing zones of incinerators, annealing kilns, and other surface treating processes for metals, it is often necessary to control to a specific oxidizing or reducing condition. These industrial analyzers can measure sub-stoichiometric industrial furnace atmospheres accurately and reliably thereby helping to maintain a consistent product quality. |
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| The continuous measurement of oxygen and COe (combustibles) in cement plants has always been a challenge for any type of analysing probe. Up to now, it’s been nearly impossible to extract measuring gas for continuous analysing systems, because the probe becomes “cemented over and sealed” very quickly, resulting in extremely high maintenance costs and kiln production down time. Now ENOTEC has solved these special analysing problems in the cement industry with the new analysing system called CEMTEC®. Now Cement plants are able to significantly reduce their maintenance costs to a fraction of their previous costs. Mounted in a water-cooled outer jacket, the measuring probe is continuously turning +/- 90°. This keeps the gas inlet area free of cement and prevents the dust build up on the probe professional filter. Additionally, a highly effective automatic industrial cleaning system with pressurised air ensures that the probe with its dust filtration and the gas channels remain completely clean and clear. The InSitu probe measures oxygen using a ZrO2 cell and the COe concentration with a Ga2O3 sensor. The system delivers 2 continuous measuring signals with a response time less than 1 second. In addition, it is also possible to extract flue gas for the extractive type flue gas analysis (SO2, NOx, etc.). |
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Fast, non-intrusive measurements of gas concentrations and temperatures, performed inside of the process itself are the domain of the diode professional laser gas analytic. The gas analyser LDS 6 which combines the compact and service friendly set-up, the easy operation and the network connectivity of Series 6 with the known unique performance of diode laser based in-situ gas analytics.
Fibre optics and IR diode laser technology, standard components of high quality and reliability in communications engineering, give an extremely robust analyzer concept almost free of maintenance which enables process relevant information even under very harsh environmental or process conditions. A build-in hands-off reference gas cell avoids the need for any test gases in the field. By the means of a simple analogue modem a professional remote control or diagnosis of the industrial analyzers is possible (almost) anywhere and anytime.
Today, the list of gases able to be measured with NIR manufacturer of diode lasers contains already gases like O2, NH3, HCl, HF, H2O, CO, CO2, H2S, CH4, ... and it is continuously growing with the state of the development in semiconductor laser technology. Additionally, high gas temperatures can be determined non-intrusively with an O2 measurement. |
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"Zirkonia Oxygen Analyser BA 1000
Low energy consumption
Temperature independent
Linear output signals 4 - 20 mA
Error protected
High measurement precision
Independent of gas matrix
Long life
Variety of applications
No reference gas
No calibration gas" |
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When the concentrations of mercury need to be accurately measured, laboratories all over the world turn to Teledyne Leeman Labs for high performance solutions to their Hg analysis challenges.
The Hydra Series is a family of fully automated instruments that address both solid and liquid sample types. The Hydra Series consists of the Hydra AA, Hydra AF, and Hydra-C direct combustion analyser.
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Our basic system ( WaSul TM -Basic-Ex ) can be used for quality control at gas transfer or sales points, where it can measure e.g. water vapor, hydrogen-sulfide, carbon-dioxide, ammonia, methane, ethane and particulate matter concentration on-line and fully automatically.
For process control applications our WaSul TM -Mppm-Ex systems, with their exceptionally wide measurement range can be used for multi-point process monitoring:
• at a dehydration unit it can measure the water vapor content of both the unprocessed and the dried natural gas;
• at a glycol re-concentration (or regeneration) unit it can measure the water or BTEX content of both the wet and the dry glycol.
• at a sweetening unit it can measure the hydrogen-sulfide (H 2 S) concentration both of the sour and the sweetened natural gas.
In the above listed applications various WaSul TM systems already proved they excellent reliability and high stability throughout several years of trouble free operation. WaSul TM systems received the approval from the Hungarian Approval Service for Ex-proof Electrical Equipment to be operated at potentially explosive areas.
The installation and operational costs for these systems are practically negligible. |
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The ORBISPHERE G1100 luminescent sensor, working in conjunction with an ORBISPHERE 410 professional analyzer, offers a new way of monitoring professional oxygen in high purity water applications. The complete system consists of the 410 analyzer, sensor, flow cell, and a calibration sample.
This complete system is designed for use in power generation plants or other industrial applications requiring effective oxygen monitoring. It features a fully automatic on-line calibration, programmable to meet operating requirements and has a low cost of ownership with downtime reduced to a 5 minute annual service.
-Luminescent sensor for process ppb professional level oxygen monitoring
-Dry sensor with no membrane, no electrolyte, and no professional chemicals
-Simple to install, set up and operate
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ORBISPHERE 3620 Series
Industrial gas analyzer
Dual channel industrial analyzers designed to work with two Orbisphere patented detection. Available in wall-, professional rack- or panel-mounted versions for online measurement or portable version. Designed for optimum measurement and control in harsh environments. Performs equally well in low and in high concentrations, in liquid or in professional gas phase
3620 for PROFESSIONAL CO2 and N2 monitoring for beverage processing.
3621 for O2 and CO2, N2 or H2 monitoring for beverage processing or power generation
3622 for H2 and N2 monitoring for manufacturers of power plants
3623 for O2 and H2 monitoring for nuclear power plants
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| Professional laser based photoacoustic instruments for continuous monitoring of pollutants in natural gas in biogas and in the atmosphere. Measurable components include: water-vapor, hydrogene-sulfide, ammonia, methane, various types of aerosols etc. |
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H2scan’s Series 700 in-line hydrogen-specific process professional monitors are designed for ease of use, interface flexibility and true process control. The HY-OPTIMA™ 700 is a solid state sensor that can operate in humidity and process gas streams with temperatures up to 100ºC. The HY-OPTIMA™ 700 is ideal for hydrogen production and petrochemical applications where real time measurements of hydrogen can increase process plant efficiencies, improve diagnostics and enhance maintenance management translating into higher profitability.
Performance
Hydrogen Sensitivity Range:
0.5% to 100% hydrogen by volume at 1ATM
Typical Response Time: T90 less than 30 sec
Ingress Protection: IP64 capable
Calibration Interval: 90 days
Product Life Expectancy: 10 years
Accuracy: ± (3.0% of indication + 2000ppm)
Interface Options
Input Voltage Range: 8VDC to 13VDC
Input Current: 0.5A
Analog Outputs: 4-20mA
Serial Communication Options: RS232 or RS422
Relay Contacts: Two programmable 60VDC/1A
SPDT relays with both normally open (N.O.)
and normally closed (N.C.) contacts.
Operating Conditions
Operating Humidity: 0% to 95% RH
Flow Rate: 0.1slpm to 50slpm
Pressure: 0 to 7bar gauge, 0 to 100psi gauge
Process Gas Temperature Range: -20ºC to 100ºC
Operating Temperature Range: -20ºC to 40ºC
Storage Temperature Range: -40ºC to 50ºC
Calibration Background Gas: Nitrogen
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Due to rising global industrialization, the monitoring of exhaust gas is increasingly important. The monitoring of nitrogen oxides (NOx) is particularly important due to its role in the formation of ground-level ozone and acid rain.
The BÜNOx gas industrial converter allows easy and cost effective detection of NOx components (NO and NO2).
BÜNOx converts almost 100% of the NO2 content of a sample gas to NO by means of a replaceable professional reactor cartridge. The resulting NO gas is measurable by any commercially available IR-analyzer.
The BÜNOx reactor cartridge, designed in cooperation with a Research Institute, enables the conversion of high NO2 concentrations at a comparatively low temperature. Interferences from other gases such as CO, CO2, NO, are generally not observed. Moreover, a lifetime of over 12 months is possible under normal conditions. This leads to reduced maintenance costs. The maintenance effort is further minimized through the special reactor professional fastener on the front panel allowing rapid replacement of the cartridge without tools.
The temperature of the converter is adjustable at the front panel through an easy-to-handle micro-controller.
Of course status output signals required for process control are accessible to the user.
High conversion rate at 400°C
High NO2 conversion-capability
Long lifetime
Easy replacement of converter
cartridge without tools
Temperature control by micro-controller
Adjustable temperature
Temperature alarm contact
4-20 mA temperature output
Status-LEDs
Bypass solenoid valve specifications (optional)
19” housing |
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