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LOI Italimpianti offers a broad range of annealing and galvanizing furnaces for steel strip based on in-house know-how and backed up by an extensive portfolio of reference plants.
Whether customers need bell-type furnaces for Hydrogen Batch Annealing (HPH), horizontal continuous galvanizing lines or solutions in special applications as annealing of grain oriented Si-Steel sheet, LOI Italimpianti is a reliable partner with comprehensive expertise in all aspects of steel strip annealing and galvanizing.
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RAD-CON Inc. specializes in bell-type batch annealing furnaces for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
RAD-CON has many years experience installing 100% Hydrogen Annealing systems. The RAD-CON design takes full advantage of the benefits of hydrogen, including cleaner product, shorter cycle times, lower utility costs, and greater production per base. RAD-CON is proud of its perfect safety record for hydrogen installations, and credits its redundant safety elements on the equipment and controls.
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Maximum operating temperature 750°C
Chamber capacities of 22, 112 & 324 litres
Heating is provided by resistance wire elements on both sides of the chamber
Powerful centrifugal fan and air guide system forces air over the elements & back through the chamber to ensure good thermal uniformity
Easy clean stainless steel inner chamber
Choice of PID controller or programmers
Applications in general industry include, low temperature ferrous metal heat treatment processes; annealing, tempering, normalising and stress relieving
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Aluminium treatment furnaces
1. Bell furnace for aluminium ageing
2. Bell furnace for pre-heating aluminium
3. Solution heat-tratment furnace
4. Chamber furnace for aluminium ageing
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The key features of our Billet Homogenising are:
We can use multi-zone control for temperature, pressure and air circulation.
Multi fuel capability (gas or oil).
Use of self-recuperative gas burners with simple firing controls resulting in compact furnace mounted piping/ducting system.
Direct coupled, self cooling – recirculation fans for compact roof arrangements, invertor controlled for optimised speed control.
Double heat seal door reduce furnace heat losses
Gas tight explosion relief panels
Complete billet handling equipment, stacking equipment and charge/discharge car sub-supply and control integration.
Process control systems provided in PC/PLC based systems designed by our “in house” systems team, with continued development of the Solios Thermal predictive temperature model software reducing the requirement for load thermocouples.
Complete integrated exhaust systems including zone pressure control dampers.
Recipe based control systems allow various heating cycles to be chosen.
Forced air cooling chambers for rapid billet cooling.
Typical performance characteristics:
Reference Billet load – 150 mm diamater x 8 000 mm (10 billets high x 13 billets wide).
Heat to 590 Deg. C+/- 10 in 4.0 hours
Heat Head 620 Deg. C
Fuel usage (with gas heating) during homogenising 190 kWh/t and 12 kWh/t (Electrical for motors, instrumentation, etc..)
Homogenising - achievable Billet temperature uniformity +/- 3 Deg C.
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REMIX S.A. offers furnaces for heat treatment of casting made of aluminium alloys for casting industry. According to the customer needs, for heat treatment of castings can be applied:
* chamber furnaces
* continuous furnaces
* process lines for continuous work
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RAD-CON Inc. specializes in bell-type batch annealing furnaces for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
Our vacuum purge system rapidly reduces the contaminant levels to facilitate the brightest finish possible. Systems can operate using 100% hydrogen or a mixture of hydrogen and nitrogen to accommodate a variety of alloys. RAD-CON’s team of engineers, metallurgists, and technicians work closely with non-ferrous customers to support and optimize their cycles based on the needs of copper and brass annealing.
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LOI is the world leader in HPH (High Performance Hydrogen) bell-type annealing plants. More than 2,000 HPH annealing basis have now been installed throughout the world
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RAD-CON Inc. specializes in bell-type batch annealing furnaces for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
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RAD-CON Inc. specializes in bell-type batch annealing furnaces for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
RAD-CON is the premier choice for Cold-Heading Quality wire producers. The 100% Hydrogen Super-High Convection™ system along with the AC/APEx™ atmosphere control system increase productivity while lowering operating costs. These innovative and proven technologies coupled with economical solutions to customers’ applications make RAD-CON the preferred brand for CHQ.
RAD-CON also services other steel wire processors. RAD-CON designs the best possible solution for specific annealing requirements based upon the customers’ needs. Providing 100% hydrogen systems, nitrogen systems, direct-fired furnaces or radiant-tubes, RAD-CON has a design for any situation.
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· Definition : electric furnace for glass work.
· Construction : robust constructed in bent plate. Hydraulic cylinders provide assisted opening. Interior surface treated to prevent deterioration.
· Aeration : upper vent with plug.
· Insulation : multilayer insulation with body ventilation.
· Heating : electrical coil resistors on furnace ceiling with quartz tube protection.
· Electricity : 3 x 400V, 50Hz.
· Regulation : 1 thermocouple with Axron PID temperature controller.
· Documentation : certification CE and operating instructions in English.
· Delivered with : vent plug.
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Atmosphere controlled bell furnace
Designed for aluminising and coating of steel alloy components
Complies with international aerospace standards
Operating temperature : 1200°C
Maximum process temperature 1150°C
Uniform operating zone within the retort : 1500mm (diameter) x 1150mm (high)
Maximum charge weight : 2500kg
Power rating : 250kW
Supplied with 2 walking hearths and an overhead furnace transfer system
Fully programmable gas system with vacuum purge facilities
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Bell furnace for heat treatments:
normalizing
annealing
tempering
Plant design according to Customer requierments by team of qualified engineers
- Construction and assembly undertaken by specialised personnel
- Plant commissioning and production assistance on a "Turnkey" basis
- After-Sales Service
- Repair and maintenance intervention on site
- Supply of spare parts
- Technical consultancy services, including operating improvment and calibration
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RAD-CON Inc. specializes in bell-type batch annealing furnaces for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
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Thermic Service is the european leader for services in heat treatment furnaces.
Our expertise :
Design & manufacturing of industrial furnaces & heat treatment equipment
Maintenance & repair
Spare parts
Regulation & supervision
Modernisation & upgrade
Norms & security
Calibration & measurements
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This Wellman Furnace is used for annealing, brazing, stress relieving, oxide reduction and sintering. Vacuum or controlled atmospheres are available.
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Tmax: 1600 °C Useful volume: 1,2 x 1,2 x 1,3 m
Power: 2 x 90 kW
High temperature bell type furnace
For heat treatment applications up to 1600 °C, with short heating and cooling cycles. Insulation of ceramic fibre. Heating by Kanthal-Super heating elements in two heating zones, arranged one above the other. The furnace can be designed according to customers requirements.
Product-ID: 15
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This type of furnace is widely used for the annealing of wires and aircraft parts. The weight of the heating cover has been reduced, and working efficiency and safety have been remarkably improved by the use of Moldatherm.
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Design & manufacturing of furnaces & heat treatment equipment
Bell furnaces
Treatments:
- Carburising - Water quenching, polymer,
- Austenitisation oil and/or salt
- Carbonitriding - Tempering under N2 or air
- Nitriding - Annealing
- Nitrocarburising - Washing
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- Plant design according to Customer requierments by team of qualified engineers
- Construction and assembly undertaken by specialised personnel
- Plant commissioning and production assistance on a "Turnkey" basis
- After-Sales Service
- Repair and maintenance intervention on site
- Supply of spare parts
- Technical consultancy services, including operating improvment and calibration
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Design & manufacturing of furnaces & heat treatment equipment
Bell furnaces
Treatments:
- Carburising - Water quenching, polymer,
- Austenitisation oil and/or salt
- Carbonitriding - Tempering under N2 or air
- Nitriding - Annealing
- Nitrocarburising - Washing
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RAD-CON Inc. specializes in bell-type batch annealing furnaces for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
In many applications the requirements for sintering can be performed more economically with a bell-type batch annealing furnace. Please contact RAD-CON with specific project requirements
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Tempering and annealing bell furnace
Technical data:
Weight of the load : from 50 to more than 1000 kg.
Height : from 300 to 1100 mm.
Useful diameter : from 400 to 1100 mm.
Treatment : annealing, tempering, nitriding, nitrocarburizing
Temperature upto 650°C
Manipulator : manual, semi or full automatic
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• Definition : compact electric chamber furnace for all applications.
• Construction : horizontal swing door with door opening switch. One-piece muffle.
• Insulation : multilayer ceramic fibre insulation .
• Aeration : rear exhaust, can be neutralised using ceramic plug.
• Heating : Kanthal heating elements integrated into muffle.
• Electricity : single-phase 230V, 50 Hz.
• Regulation : 1 thermocouple with Axron PID temperature controller.
• Documentation : certification CE and operating instructions in English.
• Delivered with : exhaust port, metal oven sole.
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Economy Furnaces 1100°C
2 sizes of economy furnaces for general use with simple to use functions and robust construction, offering the same safe, attractive, effiicient qualities as the rest of the vecstar range.
Maximum operating temperature of 1100ºC
Easily changed resistance wire element panels on 2 sides for excellent temperature uniformity and smooth hardwearing inner surface.
Door opens sideways to ensure the hot plug is away from the operator at all times.
Door safety switch turns off power to the elements whenever the door is opened.
Three Term PID user friendly digital controller
Single phase power source.
High quality insulation incorporating a double skin case ensuring low outer surface temperatures.
Stainless Steel chimney for venting excess fumes.
Powder coating finish.
Optional 24 hour / 7 day timer.
Typical uses: Dental Laboratories, Tool rooms, Research & Development, General Laboratory use.
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Tmax: 500 °C Useful volume: 660 l, 810 x 565 x 1440 mm (w x h x d):
Power: 35 kW
FU-810/565/1440/550
Shuttle kiln with horizontal air ducting, for annealing of steel parts.
Product-ID: 26
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Furnaces for heat treatment
1. Bell furnace for heat treatments:
normalizing, annealing, tempering.
2. Bogie hearth furnace for heat treatments: normalizing,
annealing, tempering.
3. Bell furnace for heat treatments:
normalizing, annealing, tempering.
4. Bogie hearth furnace for heat treatments: normalizing,
annealing, tempering.
5. Bogie hearth furnace for stress relieving.
Capacity 350 tons.
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Furnace with heating gas VTG 275
Connect:
Industry of the synthetic matters
Application:
To dry the synthetic matter components
Characteristics:
Drying kiln heated by gas with pre-heating of the new air and recovery of heat
Drawers of loading
High homogeneity of the temperature in all useful volume
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Car Bottom Furnaces can be provided for annealing, normalizing and stress relieving bars, tubes, forgings, large weldments and castings and can be gas fired or electrically heated with either guillotine or bulk head doors. Sand or pneumatically operated mechanical car seals are available.
Tip-Up Furnaces are used where better atmosphere control and temperature uniformity are necessary. Alternate load/unload methods are available.
A Wellman direct gas fired Tip-Up Furnace with a car bottom hearth is shown below for normalizing alloy steel castings. This system combines the Tip-Up advantages of a tight seal and better temperature uniformity with the convenience of loading and unloading on a moveable car with a refractory hearth.
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Can-Eng’s Car Bottom Furnace Systems are ideal for a variety of thermal treatments including stress relieving, annealing, heating for hot work, austenitizing and normalizing. Can-Eng designs operate up to 2400 ° F and have optimum circulation of got gases and allow for easy scale clean out.
•Handles long length products well
•Up to 1300°C
•Optimum circulation of hot gases
•Ideal for a variety of thermal treatments
•Easy scale clean out
•Multi-Retort designs available
•Combustion system can be conventional multi-burner, recuperative or regenerative
•Ideal for overhead or side loading
•Computational fluid dynamics modeling used to optimize burner and shell configuration for uniform circulation of hot gases around the load
•Operating temperatures up to 1300° C
•Fast recovery times for immediate reheats
•Energy efficient design using gas or electrical heating
•Unique seal design prevents heat loss and maintains integrity and functionality of car
Applications: Long length products (tubing, bars), Step forging, Fabrications, Coiled bar, Slabs, Ingots
Processes: Stress relieving, Annealing, Heating for hot work, Austenitizing, Normalizing
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