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Hydraulic double acting vice for automised production. Hydraulik strokes up to 160 mm can be realised. Every slide position can be checked by a position sensor. You can vary workpiece dimension without needing to change jaws or even the fixture. One clamping system covers large and small workpieces. Fixture costs can be lowered to a minimum.
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gripos-H - Automated clamping
Automated clamping
particularly suitable for series production with hydraulic force generation and for increased clamping forces of up to 70 kN with 250 bar hydraulic pressure.
gripos - clamping units for machining centers
are available in sizes 125 and 160 and for clamping ranges up to 439mm.
Easy conversion
gripos-H can be quickly be converted from a mechanical into a hydraulic vice by removing the mechanical cassette and replacing it with a hydraulic cylinder.
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Main components in cast nodular peralite.
Grinding of all surfaces.Possible working positions: supported on the base, on the side or vertically on the head.
Suitable for working in horizontal and vertical machining centres.
Exactness of the clamping repeatability 0.01 mm with constant pressure.
High pressure hydraulic intensifier incorporated into the spindle, which keeps the clamping force for hours.
2.5/4 tons of force without stress and with manual operation.
Ideal for large clamping and long clamping operations.
Side windows for easy swarf evacuation.
Tombstones for twin vices see page 21 in our catalogue
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ARNOLD IZ2 hydraulic clamping
The high ressure vice ARNOLD IZ1 is a vice that can be automized and needs to be connected to a hydraulic group with a pressure of 300 bar. It is a vice of reduced size but large clampling range. This model has been developed for fast clamping systems.
Particular characteristics:
Jaw Width 100 mm.
Material: Steel
Highly accurate: Repeatability is within 0,01mm.
All critical components are hardened and ground.
Double acting hydraulic cylinder.
Easiest maintenance.
The clamping force is proportional to the applied hydraulic pressure. A pressure of 250 bar does generate a clamping force of 1.9 tons.
Ideal for vertical and horizontal machining centers, tombstones, etc.
Longitudinal and transverse key slots 20H7.
Automatic clamping travel of 15mm.
Posibility to order several vices assembled in one base plate.
Posibility to adapt special jaws to the workpieces.
Vices individually numbered and registered.
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The Europa 03 type is a high precision, modular vice. It has a mechanicalmechanical locking facility, and a covered manoeuvring screw. It can be assembled in three different solutions according to locking requirements:
TYPE ED03: DOUBLE SELF-LOCKING VICE with facility for closing the two pieces simultaneously, with tolerance up to 2mm.
TYPE ES03: SINGLE VICE WITH THRUST-LOCKING
TYPE ET03: SINGLE VICE WITH PULL-LOCKING.
The covered spindle screw and use of chromium-nickel materials hardened to 58 HRC, assure almost unlimited long-life. The vice, ground on all surfaces., can be used onplane or squared with a tolerance of +/-0.02. Locking is by a mechanical-mechanical multiplier and a force selector to ensure constant thrust control.
By using the stepped jaws, you can position the piece at three different heights, thus avoiding use of parallels.
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The conventional vice comes in two widths 96 mm / 3.77 inch and 125 mm / 4.92 inch providing a wide application of clamping in your production. Clamping force accounts to 0,1 to 3 tons accomplished by a fine threaded spindle for precise and safe clamping of the work piece - very easy and fast! New!
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Hydraulic clamps and clamping cylinders
single or double acting
max. clamping forces from 2.2 to 50 kN
max. operating pressure from 100 to 500 bar
max. clamping strokes from 3 to 16 mm
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REMARK
1 : The mounting surface finish should be no rougher than Rz 6.3 (ISO 4287:1997).
2 : Be sure to use O-ring included at all times.
3 : Tightening torque for mounting should be as per the above table.
4 : The hardness at the top portion of round top type plunger is HRC54.
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* Maximum operating pressure 500 bar
* Short delivery times - Large stock range
* Piston diameters from Ø25 mm to Ø40 mm
* Rotates to left or right with 45, 60 or 90° angle of rotation
* Integrated in a tool without lining
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030 - SELECT Hydraulic Swing/Pull Clamp
SELECT hydraulic threaded body swing clamps are high quality and cost effective alternatives to competetive brands.
- Range of sizes
- available in sigle or double acting versions
- field adjustable swing direction
- MRO interchange
035-1 - SELECT Pneumatic Swing/Pull Clamps
SELECT line of pneumatic swing/pull clamps are designed for applications not requiring hydraulic power. The fast acting clamps can generate up to 50 pounds of clamping force from shop air.
- Swing motion available in 0, 45, 60, and 90 degrees
- Four styles of arms
- Double-locked arm design is bolted to piston shaft and around shaft diameter for extra rigidity
- Double-acting design
727D - Hydraulic Swivel Clamping Cylinder
Hydraulic swivel clamping cylinders are particularly designed for applications which require high clamping forces and easy loading of workpieces in confined spaces.
- swivel left
- max. clamping force 475, 850, 1250 daN
- max. operation pressure 250 bar (3625 psi)
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Hydraulic clamping elements - adjustable in the T-slot.
Hydraulic clamping elements, which are positioned by sliding in the T-slots of the press or the machine. Ideal for fitting to existing presses or machines without the need to standardize the workpiece width. For example hollow piston cylinders, sliding clamps, clamping systems with pusher chain, spindle drive or pneumatic cylinder. Special customer requirements with respect to size, higher clamping force, extended clamping stroke or double-acting version can be complied with. Compact, well proven clamping elements with maximum clamping forces.
Applications:
* on press beds and rams
* on machines and equipment for clamping and locking
* when the available space is limited
The sliding clamp is manually placed in the T-slot provided in the press ram or bed. The die is clamped on its clamping edge by applying hydraulic pressure to the piston and mechanically unclamped by a spring return. The clamping block may also be fastened directly, without a T-slot adapter.
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The high ressure vice ARNOLD IZ1 is a vice that can be automized and needs to be connected to a hydraulic group with a pressure of 300 bar. It is a vice of reduced size but large clampling range. This model has been developed for fast clamping systems.
Particular characteristics:
Jaw Width 125 mm.
Material: Steel
Highly accurate: Repeatability is within 0,01mm.
All critical components are hardened and ground.
Double acting hydraulic cylinder.
Cylinder completely encapsulated.
Easiest maintenance.
The clamping force is proportional to the applied hydraulic pressure.
A pressure of 250 bar does generate a clamping force of 2 tons.
Ideal for vertical and horizontal machining centers, tombstones, etc.
Longitudinal and transverse key slots 20H7.
Automatic clamping travel of 15mm.
Posibility to order several vices assembled in one base plate.
Posibility to adapt special jaws to the workpieces.
Vices individually numbered and registered.
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In modern industry the precision of machining, the quality of the product, staff and plant safety, as well as quick clamping and release of the pieces being machined, are essential factors in the company’s productivity and competitiveness
Thanks to their compactness and efficiency, OLMEC high pressure clamping systems significantly reduce times. Constructed using heat-treated titred steel, with low-friction bronze guides, they are assembled with seals of various types such as filled Teflon, Polyurethane and O-rings. The maximum temperature of the pressurized fluid must not exceed 60°C; if higher temperatures are envisaged, specify this on order so that the cylinders can be fitted with suitable seals.
The combination of clamping cylinders with pneumohydraulic pumps or boosters forms a complete work unit, ensuring increased productivity and rise quality.
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1. Rough adjust to within .25", then activate hydraulic functions.
2. Standard specifications
- Stroke Length .250" total (.0125" per jaw in dual clamping mode)
- 4,000 lbs. estimated maximum clamping force on the workpiece
- 7200-lbs. hydraulic pressure required to reach maximum clamping force
- Piston area .586 Square inches
- Volume .146 cubic inches for full (.25") stroke
- ¼ BSPP port fitting at end of lead screw
3. All dimensions of TV4/100 units remain the same with the exception of the following:
- Overall length 16.7" approx., with all extra material on the handle end.
4. Workpiece Clamping Limitations when using hydraulic slides:
- Minimum jaw closing when using soft jaw sets (P/N- SJS-100) .150 total .(075 per side in dual mode)
- Minimum jaw closing when using hard jaw sets (P/N- HJS-4 & SNJS-4) .80 total .(.40 per side in dual mode)
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SPEEDY hydratec - clamps hydraulically, releases hydraulically
- hydraulic double action for quicker mounting solutions
- extremely short clamping cycles, well suited for automated applications
- small, compact size
- adjustable draw in force up to 20 kN
- flexible possibilities
- low-maintenance
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The newcomer in the Ortlinghaus line of products for press drives is our hydraulically actuated form - fit linear motion lock, featuring electronic monitoring. This WORLD NOVELTY is used to lock the press ram regardless of it`s current position and can be integrated into the clutch itself. The activation of the linear motion lock can be implemented into the press control or can be activated by the machine operator from his panel. This easy to operate lock presents a maximum amount of safety for manual work within the area of the ram of presses and is regarded as a vital component for modern on the job safety.
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Actuation
Safety Locks are held open by hydraulic (100 bar min) or pneumatic (3,5 bar min) mean and clamp when pressure drops.
Direction of load
In most applications Safey Locks are mounted on a baseplate, so that the load causes a compressive force to the mounting surface. But if the application requires an upward absorption of the load, a flange for attachment is required as well as a special design of the Safety Lock housing regarding the tensile load.
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Hydraulic heavy load brake:
The Braking and Clamping Element with spring-loaded energy storage KBHS.
The KBHS series is a hydraulically operated heavy load brake featuring spring-loaded energy storage.
This function is based on the toggle lever principle. Pre-tensioned stress bolts provide holding force in case of pressure drop. Here the large-surface contact sections, which are equipped with a special brake lining, are pressed directly onto the free surfaces of the section rail.
At a hydraulic opening pressure of 150bar a holding power of up to 40,0000N is achieved.
The KBHS series features a compact design and is suitable from sizes 35 to 125.
The KBHS series is designed for braking and clamping on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section
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Hydraulic ROLLBLOC Sliding Clamps
Clamping force up to 80 kN
Hydraulic clamps can be used to reduce down time when setting up wherever dies need to be changed frequently. With a defined clamping pressure, die clamping is extremely precise as all clamping elements are effective simultaneously. Integral features of such a die clamping system include complete die protection in conjunction with effortless operation. The minimum handling requirements saves considerable time.
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7011-5 - Hydraulic Power Clamp
The power clamps (double action) are used where a high clamping force is needed combined with small clamp dimensions. The cylinder body can be turned 90� in relation to the clamp.
1. max. clamping force 1250 daN (2810 ib)
2. max. operating pressure 250 bar (3625 psi)
00863DE/100986DE - Hydraulic Edge Clamp
StrongHold edge clamps perform three functions: locating the workpiece, clamping horizontally against secondary locators, and clamping vertically against the primary locating surface.
1. Conventional or manifold mount versions
2. 15 degree clamping angle
3. Single acting
4. 2000 lbs. clamping force
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REMARK
1 : Mounting surface finish should be no rougher than Rz 6.3 (ISO 4287 :1997). 2 : Be sure to use O-ring included at all times.
3 : Tightening torque of body thread should be as per the table below.
4 : When mounting an attachment, be sure to hold the wrench width at the tip by spanner, etc.to prevent the piston from rotating before
tightening the bolt. Do not attempt to tighten it with a hydraulic-powered resistance against rotation
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