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Immersion/Agitation Systems
Though one of the oldest forms of parts washing, immersion and agitation washing systems still have their position in the marketplace. Depending on work flow, cleanliness levels, budgetary concerns, and many other factors, an agitation immersion system from JRI may be the perfect solution for you.
JRI currently builds these systems as custom units, so no matter what size your part is, we can design a unit around your needs. Immersion/Agitation systems can be designed as stand alone wash units or integrated together to provide a multi-stage cleaning system.
In fact, many of JRI's standard options can be integrated in these units. Including, particulate bag filtration, bottom heat gas burner systems, fresh water make-up and control, programmable cycle timers, stainless steel construction, recirculating pumps with enductor nozzles, and custom part fixturing just to name a few!
Are you looking to process parts in-line? JRI has a solution for that! We have pre-engineered packages for automating multi-stage systems so that there will be no operator involved in transferring of parts.
How about in-line immersion washing for application of rust inhibitors or other coatings? JRI also has you covered. Our in-line immersion conveyor system is the perfect solution for anyone that is trying to apply dip/immersion coatings in a production environment.
So whatever your cleaning, coating, dipping, inhibiting, or phosphating project requires, JRI will have a solution for you!
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The m industrial ultrasonic cleaning tanks are used as single-stage bench top appliances or as part of a fully integrated modular cleaning system. The m industrial range consists of standard sizes including options for building a multi-stage process.
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Novatec’s production includes a wide range of standard installations.
Cleaning and Drying Systems: ultrasonic cleaning and rinsing both standard and according to the customer’s specific requests. Modular surface treatment systems for immersion and/or spray treatment with single or cascading stages. Hot air dryers, infra-red and vacuum dryers, centrifugal dryers. Solvent dryers, ultrasonic degreasing machines, spray-cleaning machines. – Compact ultrasonic cleaning Tanks for laboratory or research applications.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 18 to 100 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 1000 kg.
Air and Water treatment: water softeners, reverse osmosis, active carbon water filtration systems and manual or automatic water demineralising systems, ultra-filtration systems and evaporators under vacuum which allow to work environment-friendly. Extraction, filtration and air treatment systems (powders and vapours), clean rooms.
Painting: manual or automatic water veil or dry cabins, pre-drying modules and dryers.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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Les installations de lavage HAMO T-840 et T-840L sont constituées de modules indépendants, assemb-lés afin de constituer un processus de nettoyage adapté aux demandes des clients.
Le concept de ces deux systèmes multi-chambres, intègre les différentes techniques de lavage (ex. aspersion, ultrasons, rinçage). La motorisation, à l‘intérieur des modules, s‘effectue à l‘aide d‘une chaîne d‘entraînement en acier inoxydable. Celle-ci autorise un transfert libre et sans à-coups du panier de lavage (pas de fixation mécanique), il en résulte ainsi aucun risque d‘endommagement lors du passage d‘un module à l‘autre. Une fois le panier en position dans le module, le canal de lavage, de rinçage ou de séchage du panier est automatiquement raccordé à l‘arrivée du fluide d‘eau ou d‘air. Pour un équipement dont l‘exécution doit être conforme aux exigences pharmaceutiques, le panier de lavage se couple avec le rinçage indépendant (GMP) et le soufflage des conduites.
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Rosink Super Cleaner: Aqueous parts cleaning with a combined flush spray system!
The Super Cleaner is an economic, forward-looking, environmentally friendly, efficient and compact multi-stage batch washer
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
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MIJI LIF 24 Additional Features:
Can be equipped for either aqueous or solvent cleaning
Stainless steel lid on all models with return guides to keep condensation in the tank
Pneumatic stroke length selector for short or long stroke
Standard roller platform for easy load transfer in multi-stage systems
Adjustable surface overflow height for gravity counter-flow of adjacent tanks
Hot or cold cleaning of up to 150 lbs. of parts
Water inlet and drain valve
Can be set up with partial tunnel enclosure for water vapor control
Suitable for cell type wash systems
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The Magnus MAGNA LIF is an immersion washing and processing system that mechanically agitates parts in a chemical solution.
Provides Dual Agitation - parts and the cleaning solution are both agitated to assure thorough cleaning.
Finger tip control - allows for a single control that raises and lowers the platform for easy loading and unloading.
Dial-A-StrokeTM Control - unique control panel changes the length of the stroke from short, medium or long at the flip of a switch, allowing complete cleaning of parts with complicated internal passages.
Virtually trouble free - engineered with an outboard guide roller. The cantilever design greatly reduces maintenance and provides for easy lubrication. Protects from possible attack of cleaning chemicals, dirt and other materials.
Cost Savings - eliminates hand scrubbing and minimizes production rejects through superior cleaning capabilities.
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Features:
Durable heavy duty construction
Platform moves rapidly up and down through the cleaning solution using short, medium, or long strokes
Eliminates the need for guide bearings and rollers immersed in process solutions
Cantilevered agitation platform design, supported from outside the tank, greatly reduces maintenance and provides for easy lubrication
Easy loading, unloading or inspection regardless of load size or weight platform design
Heating alternatives include gas, steam or electric
Four standard sizes available
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The Magnus AJA LIF is a heavy duty, low maintenance immersion washing and processing machine that mechanically agitates the parts in a hot or cold cleaning solution.
One Tough Workhorse - the standard AJA LIF has a load capacity of 2200 lbs. of parts, and heavier optional load capacities are available (see available options).
Three Agitation Stroke Lengths - selection of short, medium or long strokes engineered to allow cleaning a variety of parts.
Thorough Cleaning - reaches difficult interior areas of parts because moving parts through cleaning solution creates greater cleaning effect than simply moving liquid around parts.
Cost Effective - better cleaning minimizes costly production rejects and eliminates hand scrubbing.
Air Powered Lift/Agitation System - provides greater agitation speed than comparable electromechanical lift devices.
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TURBULATOR SYSTEM TANKS
The Turbulator System Tanks by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different configurations in a customized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
• Plant for industrial cleaning and washing of irregular surface pieces
• Use of four automatically alternated flow actions
• Uniform agitation with homogeneous cleaning and reduced time
• Detailed cleaning action
• Continuous filtering system
• Movable platform system for the introduction of the pieces
• Control and management computerized system
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Work pieces with a complex geometry such as blind holes and undercuts are generally cleaned using immersion procedures. In contrast to spray cleaning, which takes place mostly using watery cleaners, immersion cleaning is also carried out with solvents.
When the work piece is immersed in the cleaning bath, the adhering contaminants are removed primarily through the chemical cleaning effects of the medium employed. To increase the effect, the goods can be turned or slewed in the bath. Depending on the application, the cleaning action can also be supplemented through the use of ultrasound or injection flood washing.
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Finnsonic Optisol solvent cleaning machines are designed for environmentally friendly and efficient cleaning and drying of basket goods, typically turned or milled bulk, contamined by oil and swarf.
Cleaning fluids are AIII class solvents such as hydrocarbons or modified alcohols, or chlorinated solvents such as perchlorethylene. All cleaning stages are performed under full vacuum assuring that no solvent escapes during operation. Solvent is continuously refreshed by distillation.
* Excellent cleaning results
* Consistent cleaning quality
* Low running costs
* Very low emissions due to vacuum technology
* Small footprint
* Safe and user friendly operation
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Environmentally compliant, safe and effective component solvent cleaning systems that offer the ultimate cleaning effectiveness.
Ultrasonic solvent cleaning designed to your needs and your budget. With complete flexibility to adapt to your changing production needs.
Systems are designed to clean all kinds of components from miniature substrates to large industrial castings, meeting essential environmental and safety standards and offering flexibility, operational advantages in economy and low maintenance.
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The Magnus AJA LIF is a heavy duty, low maintenance immersion washing and processing machine that mechanically agitates the parts in a hot or cold cleaning solution.
One Tough Workhorse - the standard AJA LIF has a load capacity of 2200 lbs. of parts, and heavier optional load capacities are available (see available options).
Three Agitation Stroke Lengths - selection of short, medium or long strokes engineered to allow cleaning a variety of parts.
Thorough Cleaning - reaches difficult interior areas of parts because moving parts through cleaning solution creates greater cleaning effect than simply moving liquid around parts.
Cost Effective - better cleaning minimizes costly production rejects and eliminates hand scrubbing.
Air Powered Lift/Agitation System - provides greater agitation speed than comparable electromechanical lift devices.
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parts resting in baskets or racks
charging operations
standard design in 2 (charging) sizes
customized adjustments
modular design
single or multi-stage washing and rinsing process
spraying, immersion, flood and blow-off cleaning, ultra-sound, hot-air drying, vacuum drying
turning and rotation of goods
manual and automatic charging
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