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MCCS-1000 Wash Only
Standard Description:
JRI's Modular Conveyorized Cleaning Systems are our premier line of pass-through cleaning units. Available as modular units, these systems can be purchased as part of a complete cleaning solution.
The MCCS-1000 is our wash only unit and includes a host of refinements that will make this one of the most reliable machines on your floor. With a compact footprint, 200 gallons of solution capacity, and our generous pump and heat offerings, this machine is a full production cleaning machine!
Choose from one of the most diverse product offerings in the marketplace with one of the largest option lists in the industry. If your application does not fit one of the standards; exactly, contact us for a quote on a custom unit for your application.
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Ceever "Robot" plants are composed by different basins, one or more automatic transport trolley for the movement of the basket and a covering gallery that avoid any diffusion of fumes. The great success of this plants is due to its versatility, but also to its great productivity and reliability. It’s also recognized as eco-friendly.
It’s possible to adapt our plants to several kind of treatments cycles and also to adapt very different kind of automatic loading and unloading system to its. Robot series is suitable for polishing, galvanic treatments, phosphatizing and burnishing.
Another important feature is the "random system" that allows to choose for every basked its own treatment program, that’s mean the opportunity to doesn’t work by lot. This system allows a great versatility in the use of the plant.
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Aqueous products range from our Bransonic® line of tabletop cleaners to our sophisticated Benchmark cleaning consoles for the semiconductor and disk drive industries. Between are many choices in pre-configured units and modular cleaning lines to meet the most demanding production requirements. Typical applications include particulate removal, defluxing, and many others. Deionizers, coalescers, and other water treatment and waste water treatment support modules are available.
New aqueous cleaning methods have refined industrial cleaning and provide effective, environmentally-friendly results. Water is the most common cleaning fluid and, invariably, systems using aqueous-based solutions are safe to handle, have low operating costs, and are effective over a wide range of applications. In addition to being environmentally friendly, there are a number of other benefits to utilizing a water based system. These include factors like:
Literally thousands of chemistry choices
Effective on a wide variety of soils
Low Volatile Organic Compound content
Compatible with most materials of construction
Low operating costs when used with recycling equipment
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MULTI-STAGE AQUEOUS ULTRASONIC CLEANERS
The standard Microclean Compact 4-stage aqueous cleaning system (heated ultrasonic clean, rinse, rinse, warm air dry) suits a wide range of cleaning needs in aerospace, automotive, electronics and other industries. Closed loop high purity deionised water rinsing provides organic and ionic cleanliness superior to MIL standard.
Standard Microclean features include undersurface jets and weir overflow to all wet stages. Options include:
* pre-clean module with oil separator for heavy duty cleaning
* ultrasonics to rinse stages
* vertical agitation to all wet stages
* double capacity hot air drying for increased throughput
The Microclean's modular design means that additional stages can be added to meet a variety of process requirements.
Microclean Compact 450 Mk2 4-stage ultrasonic aqueous cleaning system with Autotrans Mk4 Minor.
Microclean systems may be operated manually or fitted with Autotrans Mk4 automation, when the Microclean's PLC-based control system interfaces with the Autotrans to provide fully automatic operation.
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FORMULA 750
The Formula 750 automatic parts washer offers powerful component cleaning with economical use of space, labour and capital firmly at the top of the priority list.
Simply load your parts onto the rotating table, set the timer and let the machine do the rest. Return in a few minutes' time to find your parts clean, flash dried and ready for use.
* Adjustable timer control
* Effective filtration system
* Wash pump delivering 100 litres/min at 3 bar (45 psi)
* Available in single or three phase
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Rosink Multi Cleaner MT: Aqueous parts cleaning with combined flush/spray system!
The Multi Cleaner MT is an economic, forward-looking, environmentally friendly, effective and compact multi-stage drum washer.
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Any treatment of washing that employing liquid solutions, needs a deep and turbolent contact between the detergent and the contaminant agent that cover the parts to treat.
Agito plants combine immersion cleaning with agitation by vertical movement. This movement allows a continuous renew of the liquid in contact with the parts to treat, this permit to obtain better results in comparison with an usual static cleaning. The vertical agitation is obtained thanks to a pneumatic cylinder, placed behind the vat, which is connected to the loading platform. It is possible make multi stage plants in semiautomatic or automatic version, by aligning the single units according to the cycle of treatment.
It's possible to adapt this plants at many special treatments. More usual are: cleaning, phosphating, burnishing, oiling and chemistry paint-removing.
Built in some standard models but it is also possible to realize them according to specific customer requirements.
In order to optimize the cycle treatment, it is possible to install optional like:
De-oilers
Filtrations
Automatic water restoration
Fluxing pump
Rollers conveyors
Ultrasounds
Drying
Indirect heating
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The hydrokinetic washers exploit the mechanical action of the liquid (usually water and detergent or water-based solvent), moved at high pressure and flow-rate inside a washing chamber that includes a rotating drum holder.
Typical applications include the treatment of considerable amounts of turned items, inserted in large drums, although other pieces, also of large size, can be directly placed inside them.
The combined action of the moved liquid and the rotation of the pieces around their axis facilitates the removal of oily residues, and especially of all process residues.
The washing cycle is based on a spray phase and an immersion phase, during which the detergent solution is shaken vigorously. This combines the chemical action of the degreaser with the mechanical action of the jets.
This procedure may be followed by a rinsing phase and by air or air-vacuum drying.
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The patented MFR is a well-designed chamber cleaning system with multiple process stages for demanding cleaning tasks involving complex components. The cleaning phases, flood injection, washing, rinsing, DI rinsing, preservation, vacuum drying and ultrasound cleaning are distributed over several (maximum of three)chambers and run concurrently. The batch throughput may reduce cycle times by half or a third compared to single chamber systems.
User-specific cleaning machines are possible.
Applications:
Crank casings
cylinder heads
gear casings
pistons
exhaust manifolds
motor conditioning
compressor components (casing, precision parts)
ABS (antiblocking sytem) brake systems
brake discs
valves
hydraulic steering valves, pressure control valves, gas control valves
precision parts made of aluminium, steel, non-ferric metal swivels, etc.
Throughput: 20 batches/hour, batch weight up to 150 kg. Loading with individual components on racks or in baskets.
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Ceever has studied its WK washing plant system appositely to respond to a competitive market and to a demanding clientele with an increasingly attention towards the environment. These plants work with water, so without any problem of external emission.
WK system is formed by an horizontal cylindrical cleaning chamber, one (or two) tank of service and a distiller of water. The treatment chamber contains a longitudinal axle rotary structure that allows the total or partial rotation of the pieces inside of the washing chamber. The vacuum distiller allows to have a closed circuit machine that always washes with clean water. During the treatment all components operate vacuum with locally controlled absolute pressure. Plants are totally managed by PLC and they include a graphic display of visualization.
A cycle of standard treatment is divided in three parts:
• Vacuum prewash
• Vacuum wash
• Vacuum drying
WK plants may have a series of optional:
• Ultrasounds: they operate, inside of washing room, at a pressure of 110 mb
• Additional filtrations: they allow to sprinkle filtrate water on the pieces that we have to wash
• Teleservice: it’s a modem that allows the remote control of the plant. It’s helpful during the assistance operation and it can be used to send notification (for example alarms) through SMS
• Automatic loading and unloading: it’s a device that allows the plants to work without garrison
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Bluestream AW single chamber cleaning systems ensure that component cleaning is environmentally compliant and safe. They are designed to use a range of aqueous chemistries and offer highly efficient cleaning and rapid, effective drying.
BENEFITS - a full range of features included as standard:
- Effective cleaning and drying system
- Aqueous chemistry
- Vacuum and warm air drying
- Ultrasonic cleaning included
- No solvents or emissions
- Process features include spray, rotation/rocking, immersion and ultrasonics
- Effective cleaning for complex shapes
- PLC and touch screen control
- Pre-set cleaning options - easy operation
- Fully automated integrated line or batch handling option available
- Enclosed in electro-polished stainless steel
- Fully installed, commissioned and technically supported
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
These systems can be configured with all of the stages and options available with our manual load transfer systems, and be combined with Magnus dryers or blow offs as well as other operations such as demagnetizers, inspection booths, dip coaters, etc.
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Layton Technologies is recognised as a market leader in the design and manufacture of purpose built industrial ultrasonic aqueous cleaning equipment and drying systems.
We provide custom designed aqueous cleaning equipment to meet and/or exceed the quality requirements of the customer's cleanliness specifications. We design and build large multistage systems, modular cleaning systems and rotating platform spray systems.
Integrated materials handling can be incorporated to automate the process and reduce operator intervention. Machines are manufactured from bright annealed and electropolished stainless steel.
Many industrial applications are suited to cleaning using water-based detergents in multi-stage ultrasonic systems. Typical applications include the precision cleaning of medical instruments and electronic components.
- Multi-stage
- Modular
- Rotating spray systems
- Drying - a range of options
- Fully programmable operation
- Integrated handling
- Ultrasonics
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Mixed washing machines with drum
The washing plant with drum is particularly suitable for degreasing small metal parts (screws, nuts and bolts etc.).
The components to be treated are generally placed on a hopper which chokes the load of the machine.
The transport system consists of a spiralled drum which by rotating on its axis drags the pieces through the different stages of treatment and then unloads them on a chute or directly into baskets.
This is an extremely reliable and versatile plant.
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Miji Lif 24 - Recognized as the Industry Standard
Stand Alone Unit
Multi-Stage with Manual Load Transfer :
Multi-Stage with Automatic Load Transfer The Magnus
MIJI LIF 24 is the latest design of the original pneumatic
driven platform agitation parts washer.
Modular by Design - the modular Miji Lif 24 can be arranged to meet most cleaning applications as a stand alone, multi-stage with manual load transfer, or multi-stage with automatic load transfer.
Powerful Cleaning Capabilities - rotation, ultrasonic, high volume liquid sparging options are available, if required, to enhance the time tested and proven platform agitation.
Thorough Cleaning - reaches difficult interior areas of parts.
Sloped Bottom - sloped bottom allows easy cleanout of the tank.
Load Capacity - generous 150 lb. load capacity is standard, optional 450 lb. load capability.
Available in three standard sizes - Miji Lif - 24 1X, Miji Lif 24 -1.5X, and Miji Lif 24 - 2X
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The hydro-kinetic washing machine is ideal for cleaning and degreasing details of reduced dimensions and various shapes.
The components are placed in special baskets and then inserted into a rotating drum on its horizontal axis inside a cabin.
The washing cycle includes a spraying phase and a dipping phase with strong shaking of the detergent solution. In this way the chemical action of the degreasing product is combined with the mechanical action of the jets. This is followed, where applicable, by a rinsing phase and lastly, drying.
This is an extremely reliable, compact and flexible solution, ideal for productions of reduced volumes and good levels of cleaning can be obtained.
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Standard washing systems with dipping in tanks and with automatic travelling lift
The system with dipping in tanks and with an automatic travelling lift is the suitable solution for multi-stage treatment cycles (phosphating, activating, pickling, chromating). The components are placed in baskets to then be transported by an automatic lift system to the various treatment tanks and then to the drying station. The system can be developed in line or with loading and unloading concentrated in the same position. It is possible to programme different cycles according to the components to be treated.
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Standard spray washing machines with booth, one or more stages
The machine with booth is recommended for the inter-operational washing of various details if high standards of cleaning are not required.
Generally the pieces are placed in baskets and then introduced into the work chamber, where washing is by spraying, followed by drying. In some cases (typically before and after the thermal treatments), there may be several stages (for example: spray washing washing by dipping rinsing).
Loading and unloading can easily be automated.
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
These systems can be configured with all of the stages and options available with our manual load transfer systems, and be combined with Magnus dryers or blow offs as well as other operations such as demagnetizers, inspection booths, dip coaters, etc.
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Ultrasonic Tanks available in the following versions:
Tanks for labs and industrial type, for single use or parts of complete treatment lines, rinsing tanks included, protection, shaft drying oven (air-circulation). Where necessary these lines are comparable to the new solvent dryers, not cfc.
Automatic Tanks with pneumatic agitation systems, single composing a line, with or without automatic baskets transfer.
Automatic Plants, made of automatic tanks lines as per needs, with Multitransfert systems (all baskets moving at the same time) and Robotronic (One basket moving after another through automatic chariots) with carrying capacity from 10 up to 150 Kg. Some of the most sophisticated realizations permit the use of baskets both turning or not turning, rectangular or cylindrical.
Automatic mixed cycle Plants, realized to meet with the most difficult requirements like: Super-washing treatment with residual limits; Cupper or brass with passivation; Treatment of brass with polishing paste before transparent painting (handling, gift articles, and so on, ..); Treatment of material which can have temperature limits for drying (use of tunnel with own conveyor); Treatment of delicate material which cannot bear oxidation (use of vacuum drying systems).
Ultrasonic Plant for washing bright brass before transparent painting working with water cleaners, this machine works under hardest conditions and guarantees a sure and constant result of degreasing and removing of brightening pastes (even "older" from some days) thanks to the balance obtained with essential components: chemical products, treatment cycle, ultrasonic ratio watt/litre, drying at constant temperature.
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Benefits at a glance:
1. No lime deposits in pipes or nozzles
2. No mineral dust in the room air
3. Constant output
4. No regular cleaning required
5. High value retention
6. 100% reliability and hygiene based on patented container
replacement
Tap water is made up of a large number of constituents, such as lime and salts. Untreated tap water is only suitable for air humidification if it contains very small quantities of lime and salts. Even the constituents of medium-hardness water can cause serious problems. For trouble-free, 100 % hygienic air humidification, the DRAABE 'PerPur' reverse osmosis plant produces ultra-clean, partially desalinated water. A variety of sizes and an extensive accessories range allow flexible customisation to handle specific tasks.
Principle of function:
Water is pushed through a diaphragm under high pressure. In the process, salts, lime and micro-impurities (colloids) are filtered out and scavenged as concentrate. The process water is up to 99% desalinated and practically germ-free.
Application:
Recommended for all DRAABE air humidification systems.
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Special machines and equipment for cleaning, degreasing and spray oiling of blanks, strips and profiles.
Cleaning Technology
• Blank Washing Machines
• Coil Washing Machines
• Brushing Machines
• Degreasing Lines
• Special Cleaning Equipment
Spray Oiling Technology
• Spray Lubrication Systems
• Special Spray Systems
Conveyor Technology
• Infeed Conveyors
• Buffer Conveyors
• Vision Conveyors
• Outfeed Conveyors
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1 / 3 - KOMBI 36/4 E AM
An automatic washing plant which uses aqueous solutions. It has a cycle with ultrasound, rinsing and hot air drying. The plant has static and rotating baskets. The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
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The washing to immersion in bathtubs is the suitable solution for those cycles of treatment to or more stages (fosfatatazione, activation, pickling, chromate treatment, etc).
The manufatti ones come puttinges to bathe in the respective bathtubs for being successively transported, for means of a translation system automatic rifle, in the several ones bathe of treatment. Once treaty the manufatto one comes transported in the drying zone.
The system to bathtub immersion is optimal because it allows the flexibility to change the cycle to pleasure.
The bathtubs to immersion can be manual, automatic, programmabili).
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1 / 6 - DRYER
An automatic fabric dryer specifically used for the treatment of parts after they have been galvanized. It uses new generation solvents which do not harm the ozone layer.
The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
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Key's Direct StreamTM Wash System is an integrated, patent pending method of washing and centrifugally drying fresh cut produce. From Key's Freshline group of products, Direct StreamTM ensures that cut products are "streamed" in a uniform and regulated manner through the wash to the centrifuge's drums.
Direct StreamTM Wash Systems offers effective log reductions of bacteria by using multistage wash systems in series.
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1 / 4 - KOMBI 36/4 EM
A manual line which uses aqueous solutions, and has a re-circulating rinsing system on carbon and mixed resin beds. Drying is carried out with hot air. It has an electrical panel managed by a PLC with a Touch screen display. The line is predisposed for automation.
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