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The OilPak is a compact, self-contained oil filtering system designed for ease of operation and service. High cleaning efficiency permits recirculation of plant air, reducing heating and air conditioning operating costs.
During operation, liquid mist and smoke is pulled through a high efficiency pre-filter pad, then collected inside the filter cartridge pockets. Collected liquid drains back to the machine or to the inlet plenum. The OilPak collector maintains a constant efficiency over the life of the cartridge.
The OilPak is available in four arrangements for direct coupling or remote mounting with or without using a central exhaust fan. The arrangements are made from two part options: a fan(s) - motor section and/or an inlet plenum.
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Clara is 3nine's best-selling oil mist separator. With a flow rate of 700 cfm (1,000 m³/h) it is suitable for most machine tools. Clara has been fitted to practically every type of machine tool for numerous customers in Sweden and elsewhere in Europe.
Clara operates solely on the centrifugal separation principle and therefore requires very little maintenance. Clara does not clog up like a filter - even under extreme conditions with high solids loading, such as the machining of casing and in grinding applications.
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Darwin: the innovation friend of the environment!
Thanks to Darwin, the air filter, that mounted on machine tools, cleans the air in work places, Losma has been among the marked companies to the prize the Innovation friend of environment 2002.
The event has been promoted by Legambiente, co-promoted by the Polytechnic of Milan and the Bocconi University, with the contribution of Confindustria and the sponsorship of the Lombardy Region and the Ministry of the Environment and the Protection of the Territory.
This acknowledgment rewards the engagement of the companies for continuous research and development of innovations compatible with the environment.
From the 1974 Losma operates in the field of the air filtering in industrial workplaces, with the maximum attention to the topics of the emergency and of the protection of the environment inside of the job places.
The Darwin air filter, patented, has been marked as personalized system, careful to the reduction of the energetic consumptions for the aspiration and cleaning of the air from oil fogs of machine tools.
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The DynaPure is a self-contained centrifugal collector for source capture of oil mist generated by machining operations. DynaPure collectors can handle continuous operation without the need to shut down for drainage. The compact units feature lower maintenance and easy installation on or adjacent to the machine generating the mist.
A backward inclined aluminum fan provides steep fan curve for optimum performance at minimum noise levels. Mist-laden air is drawn into the DynaPure where a rotating drum collects and agglomerates mist particles from the airstream by centrifugal force. The collected oil drains from the DynaPure unit and may be returned directly to the machine or collected for disposal. A built-in stack discharge returns clean air to the plant atmosphere.
Prefilter and final filter options are ideal for difficult combinations of mist and submicron smoke. These can be factory-installed or retrofitted in the field. Explosion-proof DynaPure models are also available, plus optional voltages, including 50 Hz.
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The air filters in the Gemini E range are electrostatic filters for purifying air of pollutant susbtances generated by the use of coolant oils both emulsified and integral, both of soild type (oil combustion fumes) and of liquid type (micromists) and dust produced by welding operations and other industrial processes.
Uses
The electrostatic filter consists of two elements: an ionizer and a collector. The air filtered by the oil mist collector and containing residues of fine mists and smoke (particles < 0.1 micron) is conveyed to the ionizer section where the particles are charged positively. The air then proceeds to the collector which, by the principle of attraction and repulsion of electrostatic charges, captures and definitively retains the polluting particles. The recovered liquid part is sent back to the machine tool.
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The OilPak is a compact, self-contained oil filtering system designed for ease of operation and service. High cleaning efficiency permits recirculation of plant air, reducing heating and air conditioning operating costs.
During operation, liquid mist and smoke is pulled through a high efficiency pre-filter pad, then collected inside the filter cartridge pockets. Collected liquid drains back to the machine or to the inlet plenum. The OilPak collector maintains a constant efficiency over the life of the cartridge.
The OilPak is available in four arrangements for direct coupling or remote mounting with or without using a central exhaust fan. The arrangements are made from two part options: a fan(s) - motor section and/or an inlet plenum.
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Compact machine-mountable mist collectors dedicated for use on combined machine operations.
■ Three stage filtration for high filtration efficiency and optimum filter life.
■ Handles mist, smoke, and particulate applications up to 1200 cfm.
■ Standard Minihelic® gauge indicates when filter maintenance is required.
■ Hinged access doors makes filter changeout easy and simple.
■ Productivity increases and morale improves by providing a cleaner working environment.
■ Helps to meet OSHA Clean Air Standards.
■ Optional HEPA filter is available on all models.
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Application
The oil mist separator OMS is designed for cleaning the air from oil mist during production processes. It is especially
recommended for extraction the oil particles of cooling-lubricating fl uids, that are used for metal machining (e.g., turning,
milling, drilling).
The appliance is not appropriate for capturing the caustic substances that can have a bad infl uence on the device and for
compounds creating explosive mixtures with the air.
Structure
The separator is divided in three chambers, and the air stream is fl owing subsequently through following chambers:
– oil sedimentation chamber – equipped with connection for the oil-saturated air,
– fi ltering chamber equipped with three fi ltering sections,
– fan chamber with a fan with radial impeller and control panel,
– silencer.
In the fi ltering chamber proceeds the three-stage cleaning process of the contaminated air.
First the air stream goes through the labyrinthine fi lter, next is the net fi lter and fi nally through the pocket fi lter of oil-resist-
ant polypropylene. Each fi lter can be easily disassembled and cleaned. The captured oil volume is accumulating in the oil
sedimentation chamber. Underneath this chamber is located the oil drainage valve from where it is collected in a contain-
er* for oil.
In order to reduce the noise level is used a silencer.
During the use a continuous technical supervision is not necessary.
Oil mist separator – OMS-2
* The container for oil is not a standard equipment of the oil mist separator.
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Application
The unit designed for cleaning the air from viscous dust as well as from gas contamination. Among others, it is an ideal solution for:
- ltration of the aerosols arising during spray painting,
- ltration of the air polluted with fat particles at the kitchen extraction hoods,
- ltration of the air polluted with particles of solid lubrication grease and of abrasive paste during polishing
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The OilPak is a compact, self-contained oil filtering system designed for ease of operation and service. High cleaning efficiency permits recirculation of plant air, reducing heating and air conditioning operating costs.
During operation, liquid mist and smoke is pulled through a high efficiency pre-filter pad, then collected inside the filter cartridge pockets. Collected liquid drains back to the machine or to the inlet plenum. The OilPak collector maintains a constant efficiency over the life of the cartridge.
The OilPak is available in four arrangements for direct coupling or remote mounting with or without using a central exhaust fan. The arrangements are made from two part options: a fan(s) - motor section and/or an inlet plenum.
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Lina is the smallest oil mist separator in the 3nine product family. It was specially designed for small, enclosed machine tools, where the need for extraction vacuum is limited.
Lina has a capacity of 350 cfm (500m³/h) and is mounted on each machine tool. This saves floor sopace and unnecessary pipe work. It also makes it easier to move the machines when production requirements change.
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The oil mist separator for tough applications
Petra is specially designed to handle applications having high degree of solid particles, such as grinding and polishing applications, machining of cast iron and heat treatment (quench oil) applications.
Petra has a capacity of 700 cfm (1,000 m3/h) and can easily be installed on the top of the machine tool it is suitable for most machine tools. This saves floor space and unnecessary pipe work and unnecessary maintenance on pipe, which is quite important in these types of applications, where allot of solid particles deposits in the pipes. It also makes it easier to move the machine tools when production requirements change.
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Emma is the big sister in the 3nine product family. Emma was designed specially for applications where a high air flow is essential, for example on very large or open machine tools.
Emma has a capacity of 1800 cfm (3000 m3/h). Multiple Emma's can be interconnected using the 3nine modular system to create a solution for flow rates above 1800 cfm (3000 m3/h).
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MistBusters®: Efficient, Compact Air Cleaners For Metalworking Applications
The MistBuster series of air cleaners has significant advantages over competitive mist collectors, including:
High Efficiency. MistBusters remove the mist & smoke generated from water soluble, synthetic and petroleum based metalworking fluids that other oil mist eliminators miss. (Centrifugal units do not remove any smoke!)
Economical operation: No throwaway air filters that reduce airflow as they clog up (most models). Low energy consumption due to superior multi stage air cleaning technology that has low resistance to airflow.
Variable speed controller allows for precise control of the airflow. Why draw excessive mist laden air out of the machine tool enclosure? The MistBuster is the best machine mount mist collector currently available in the market place that allows you to control the negative pressure within the machine tool enclosure. This feature saves energy, reduces maintenance, lowers sound levels and increases efficiency.
Premium Blower - The MistBuster series of compact air cleaners features a very high quality dynamically balanced motorized impeller. This impeller is more compact and energy efficient than conventional direct drive motors & blowers that are used in other systems and is dynamically balanced for smooth operation. This means no vibration is translated to your machine tool improving production quality and consistency.
MistBuster 500 can ship UPS, which significantly reduces shipping charges.
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A modular design oilmist filter system where it’s flexibility allows for expanding and adapting to changes in machine tool processes.
Mix and match flexibility to tailor-make your system depending on application criteria.
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Absolents oil mist filter ODF is well suited for use in applications such as:
• Grinding (cutting fluid emulsion)
• Turning (cutting fluid emulsion)
• Milling (cutting fluid emulsion)
• Electrical discharge machining
• Machining, using straight oil and moderate loads
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AR 1415 Series
POLLUTANTS: OIL MIST AND MICROMIST - DUST/MICRODUST - SMOKE
AIRFLOW RATE: 2600 ÷ 4500 m3/h
Suitable for suction and purification of oil mist and dust produced during damp and dry machining processes.
Designed to ensure a highly safe working environment (Laser Machines, Aluminium and Magnesium dust). They are appropriate for purifying particles of different granulometry, simply using interchangeable filters with different degrees of filtration efficiency.
This series is equipped with a High Efficiency HEPA Filter suitable for the removal of microdust, micromist and smoke.
This unit can be connected to more than one machine tool simultaneously, depending on the airflow rate of each machine.
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Oil mist and emulsion mist occured in many working processes. This is a health hazard for the employees. The new Reven Cleaners use several filtration stages and separation performances up to 99,9995% can achieved down to particle size of 0,1 micrometer.
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RECOJET® -1*
The complete solution, plug-in ready to operate. Patented Oil Mist Separation System for all types of machining centers.
- Up to four filter stages
- Dynamically balanced high performance blower
- Flame barrier for fire protection
- Built in sound attenuator
- Light weight construction and compact design
- Maintenance free X-Zyclon®* filter system
- Proven separation efficiency
- Dynamically & statically balanced filter unit
- Optional Ventury Pipe attachment
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Absolents oil-smoke filter ODR is well suited for use in applications such as:
• Heat-treatment
• Cold-drawing
• Gear cutting
• Grinding with straight oil
• CNC turning with straight oil
• Forging operations and cold pressing
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ARPX Series
POLLUTANTS: DRY DUST - SMOKE -FUMES - ODOURS
AIRFLOW RATE: 2000 ÷ 3200 m3/h
This trailer-mounted series is suitable for suction and purification of dust produced during dry machining processes, when good airflow rates are required and no large amount of dust is created.
Its versatility of use, modularity and mobility make this unit perfect for workshops where the machined materials change periodically.
The AE version is equipped with a High Efficiency HEPA fiter, suitable for the removal of microdust and smoke.
The CA version is suited for the removal of fumes and odours.
The N version is equipped with a drainage and a tank to collect re-condensed coolant.
Pre-arranged to be equipped with an Articulated Self-supporting Suction Arm.
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The HILCO vent mist eliminator is the answer to economically reclaiming the oily vapor found in the air stream of vents of lubrication oil systems on large, high-speed rotating equipment. These include gas turbines, turbo compressors, reciprocating engines and gearboxes.
The vent mist eliminator improves safety by eliminating oily residue cause by setting oil mist on engine room floors, stairways, etc., keeps the environment clean and helps prevent exterior oil contamination of buildings and grounds. There are currently three versions available: Blower Assisted, Mist Eliminator with Heat Exchanger, and a Coalescer-Only model. All models have DM type coalescers and eliminate oil mist with an efficiency of 99.97% removal of all airborne contaminant regardless of particle size.
Our vent mist eliminator collects, coalesces and filters the mist, significantly reducing visible oil plume. The captured oil is returned to the sump or crankcase, quickly and efficiently for reuse. Available in sizes and models to fit your specific application, HILCO vent mist eliminators are virtually maintenance free.
Hilliard also makes HILCO-quality replacements for other brands of mist eliminators.
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ELOFIL® distinguishes through determined design, high quality manufacture and an efficient performance principle. The decisive advantage compared with other filtration methods:
- Re-usable filter cartridges:
They have just to be cleaned and are immediately ready for operation, no secondary costs for filter materials arising. Further pros: high operational reliability and long life time; i.e. the filter elements require low
- Flow optimized design:
Despite of high exhaust capacity the fans consume very little energy. Therefore, operating costs are extremely low. ELOFIL electrostatic filters provide clean air at a reasonable price.
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The Smog-Hog PSG mist collector eliminates mist and smoke from kitchen emissions and industrial processes. This heavy-duty fume collector can be mounted inside or outside a facility and customized to fit your building’s requirements.
The Smog-Hog PSG system uses electrostatic precipitation (ESP), to trap contaminants on collection cells. For routine maintenance, the PSG’s much lighter and easier to remove than other systems on the market. Also, there’s no need for costly filter replacements; just routine service cleanings are required.
Air volumes range from 825 CFM to 22,000 CFM
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Description
The entire unit is designed as an independent device to be connected to existing exhaust lines for the local extraction and cleaning of workshop air. It is particularly suitable for upgrading existing equipment. The stable and torsion-free housing is self supporting. The single- or double-faced separating surface is arranged in a V-type layout with removable X-CYCLONE@ basic elements. The unit is fitted with an oil- and waterproof collecting channel that is suitable for connection to the on-site drain lines. The duct connection socket is firmly fixed to the device and suitable for an unthreaded sliding connection. Suspension devices provide for optional, clear installation inside the workshop.
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Purifies the air in working environments in which blankets of oily smoke are created.
Mechanical industries, machine-tool environments.
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Centrifugal Mist Eliminators
CME Series Centrifugal Mist Eliminator systems are designed to provide efficient, cost effective control of mist and mist/smoke contaminants generated from a variety of manufacturing and process applications. Direct machine mounting is typical on most installations however, floor mounting pedestal stands and ceiling hung mounting options are available for this small but powerful, highly efficient, compact mist collection system.
CME units feature a modular design with a variety of pre and post filter options. For removal of chips, metal fines and general solid particles, prefilters are available (CMEP units). For control of smoke, HEPA after filter modules (H) can be added with a high capacity HEPA version (H2) available on the 300 thru 1200 units for heavier, more severe smoke or continuous duty applications. For control of gas/vapors or odors, gas/vapor modules (carbon and other media) can be added. A full line of accessories and options are available for the CME collectors to allow for easy unit customization and to simplify system installation.
Applications:
Machining, turning, milling, spraying, coating, part washers, oil reservoirs, lube sumps and a variety of other manufacturing and process applications
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TECHNICAL FEATURES
AEROIL range filters are electrostatic and, for this reason, are equipped with power circuit protected from accidental short-circuiting and discharge between electrodes. All filters are equipped with a limit switch and a start/stop panel. The panel includes an on/of switch, a power warning light, a filter short-circuit warning lights and a clearly visible heat warning light. All units are made of folded metal sheet and are finished with environmentally-friendly paint. They are tough and equipped with eyebolts for easy, simple fitting.The fans are both powerful and silent.
CHARACTERISTICS
The AEROIL range air filtering system directly derives from the CORAL Modular range. Specific characteristics are: high filtering efficiency, CORAL dual voltage electrostatic cell, excellent quality-price ratio and motor directly coupled to the impeller. The performance and dimensional characteristics of the filters are a considerable advantage in everyday use on processing lines for solving also complex problems of pollution deriving from oil mist and industrial fumes.
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Mist Collectors
The Airflow Systems series of MistPak® mist collectors, with the MistPlus® Contaminant Management System, introduces proprietary barrier-type media into the air flow path collecting and removing oil mist and dry contaminant without compromising operating efficiency. The full line of Airflow Systems oil mist collectors deliver over 95% filtration efficiency while reducing operating costs, and extending filter life and maintenance cycles.
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Low-Maintenance Collection for Oil and Water-Based Coolant Mists & Smoke
The Filter 1 Mistron Mist Collector is designed to eliminate in-plant moisturization through efficient filtration of oil and water-based coolant mists and smoke.
Contaminated air enters the intake plenum and the inlet baffle diffuses the air to distribute it evenly over the impinger surface. The impinger removes large particles and mist, and is self-draining. (An optional high density metal mesh washable prefilter is also available for wet grinding applications.) The unit utilizes a high efficiency micro glass filter for collecting micron and submicron particles. The Filter 1 Mistron offers up to ten times more actual square footage of filter material than centrifugal air cleaning units.
Quiet, energy efficient, and low maintenance operation is provided by a direct drive, backward inclined air foil type blower, requiring no belts to change or bearings to grease. With the vertical oil mist design the primary filter bag pockets are suspended in the vertical position for optimal drainage of the collected coolant mist. For average machine shop operations the primary filter should last one year.
Features
- 95% ASHRAE Primary Filter
- 3 Phase TEFC Motor on Rubber Mounts
- Sloped Drain Pan with 1/2" NPT Connection for Easy Removal or Recirculation of Coolant Air or Other Mists
- Hinged, Gasketed Access Doors for Easy Filter Replacement
- Chevron Impinger
Options
- Washable Metal Mesh Prefilter for Grinding Applications
- Odor Control Disposable or Refillable After Filter
- ASHRAE or HEPA Safty Filter with Visible or Audible Alarms
- Blower Silencer
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