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CONDENSATE CLEANER ACR 4
Motor capacity (HP/kW) 50
Condensate connection (input, '') 4 x 1/2
Water connection (output, ") 1 x 1
Oil connection (output) 1
Oil can (l) 5
Working temperature (min./max., ºC) 5 - 60
Dimensions (l x w x h, cm) 96.5 x 60 x 38
Weight (kg) 22
Ordernr: Code
36065 B
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Oil Grabber® Model 4
The Abanaki Model 4 Oil Grabber is a dependable and effective means of removing oil from water and water-base solutions. Often, skimming by itself will reduce oil to an acceptable level of water purity. Depending on the characteristics of the liquid, it is possible for the Model 4 alone to reduce oil content to less than five parts per million in water. The unit can be used as a pretreatment before filtration, and in conjunction with coalescing systems.
The Model 4 utilizes a continuous belt and wiper to remove up to 20 gallons of oil per hour from the fluid surface. The belt, operating on a motor and pulley system, runs through contaminated liquid to pick up oil from the surface. After traveling over the head pulley, the belt passes through tandem wiper blades where oil is scraped off both sides of the belt and discharged. The tail pulley has flanges which allow it to roll freely on the inside of the belt without becoming dislodged.
Oil skimming makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the belt to attract oil and other hydrocarbon liquids from the surface of the fluid. The Model 4 can be used in tanks with depths as shallow as one foot, or as deep as 100 feet.
Advantages
- A single unit elevates and separates oil
- Lifts oil any distance without the need of expensive pumps
- Maintains skimming efficiency with fluctuating fluid levels
- Can be used in depths as shallow as one foot, or as deep as 100 feet
- Requires no tank modifications in most applications
- Easy mounting and fast cleaning, with minimal maintenance
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The Abanaki Model 8 Oil Grabber is a dependable and effective means of removing oil from water and water-base solutions. Often, skimming by itself will reduce oil to an acceptable level of water purity. Depending on the characteristics of the liquid, it is possible for the Model 8 alone to reduce oil content to less than five parts per million in water. The unit can be used as a pretreatment before filtration, and in conjunction with coalescing systems.
The Model 8 utilizes a continuous belt and wiper to remove up to 40 gallons of oil per hour from the fluid surface. The belt, operating on a motor and pulley system, runs through contaminated liquid to pick up oil from the surface. After traveling over the head pulley, the belt passes through tandem wiper blades where oil is scraped off both sides of the belt and discharged.
Oil skimming makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the belt to attract oil and other hydrocarbon liquids from the surface of the fluid. The Model 8 can be used in tanks with depths as shallow as one foot, or as deep as 100 feet.
Advantages
- A single unit elevates and separates oil
- Lifts oil any distance without the need of expensive pumps
- Maintains skimming efficiency with fluctuating fluid level
- Can be used in depths as shallow as one foot, or as deep as 100 feet
- Requires no tank modifications in most applications
- Operates in turbulent liquid using optional tail pulley cage and tether assembly
- Easy mounting and fast cleaning, with minimal maintenance
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CJC™ Desorbers are patented products designed to remove water from oil types which either bind and emulsify water or are high viscosity oil (up to ISO VG 1000). CJC™ Desorbers are ideal for use in applications in which water ingress is a continuous and significant problem, whether for lubrication oil, gear oil or hydraulic oil.
CJC™ Desorbers heat oil slightly before it meets a counter flow of cool air in the desorber housing. Air heated by the oil expands, drawing water from the oil. The subsequent air-cooling condenses the water and the dry air is re-used for removing water from incoming oil.
CJC™ Desorbers remove water from all kinds of oils effectively and reliably. The results are measurable benefits that include fewer unscheduled production stops, increased system component lifetime, increased productivity and fewer oil changes.
The CJC™ Desorbers product range is flexible and scaleable, suitable for oil systems containing only a few litres of oil as well as systems with up to 50,000 litres.
CJC™ Desorbers are well known for ensuring trouble-free operation of oil systems in steel mills, paper mills and more.
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The new and extensive OSC range from Atlas Copco uses patented technology to separate all kinds of compressed air condensate.
The multi-stage separation process, using both buoyant oleophilic filters and activated carbon, ensures exceptional performance, long and proven filter lifetime and trouble-free operation.
All separators are manufactured in accordance with Atlas Copco's Quality and Environment Management System. These systems comply fully with ISO 9001 and ISO 14001. All Atlas Copco separators are tested to perform under the most demanding conditions.
- Inlet capacity: 35 to 2360 l/s, 75 to 5003 cfm
- Filtration: oleophilic and activated carbon filters
- Oil content: less than 15 mg/l
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In order to prevent paraffin separation and clogging of the filter at low ambient temperatures, pre-warming with electric heating elements or recirculation of fuel that has been warmed by the engine is used in our fuel filters.
For newer generations with even higher requirements, MAHLE has opted for two separate filter stages during water separation.
The first filter phase consists of a cellulose filter medium with an untreated melt-blown contact surface for increasing the contaminant absorption capacity. This melt-blown contact surface optimally causes the many small droplets to coalesce into larger ones. The particulate filter in the shape of a pleated star even agglomerates the finest water droplets.
The second filter phase consists of a water separator, whose hydrophobic fabric with a mesh width of 25 µm divides the barely stable emulsion, thus separating the water. As this occurs on the clean side of the filter, it is referred to as clean-side water separation.
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Oil Grabber® Model MB
The Abanaki Model MB Oil Grabber is a dependable and effective means of removing oil from water and water-base solutions. Often, skimming by itself will reduce oil to an acceptable level of water purity. Depending on the characteristics of the liquid, it is possible for the Model MB alone to reduce oil content to less than five parts per million in water. The unit can be used as a pretreatment before filtration, and in conjunction with a coalescing system.
The Model MB utilizes continuous belts and wipers to remove up to 200 gallons of oil per hour from the fluid surface. The belts, operating on a motor and pulley system, run through contaminated liquid to pick up oil from the surface. After traveling over the head pulley, the belts pass through tandem wiper blades where oil is scraped off both sides of each belt and discharged. The tail pulleys have flanges which allow them to roll freely on the inside of the belts without becoming dislodged. These lower pulleys require no bearings and do not need to be fastened to the tank. If turbulent conditions exist, an optional tether and cage assembly prevents the tail pulleys from being dislodged.
Features
- Requires only a small area in the tank or sump
- Easy mounting
- High temperature capability
- Chip resistant powder finish
- Hazardous duty and food grade options
- Custom designs and turnkey systems available
- Fast cleaning with minimal maintenance
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The FOD oil/water separator is simple to install and use, and does not require electrical powering.The oil is separated through a multistage filtration process. The oil is absorbed by special absorbent substances inert to water which, once saturated, are removed and managed in the same way as normal oil removal filter cartridges. At the end of the process, the condensate can be discharged into the sewage system in compliance with prevailing local regulations.
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EPG Companies Inc. OS Series Oil Water Separators are designed to produce an effluent concentration of 10 mg/l or less of oil droplets 30 micron and larger of non-emulsified, sheen free, free and dispersed oils. By virtue of the FLOPAK coalescing media, readily settable solids can be removed.
Fiberglass Construction:
- Dion Resin Construction
- Integral Bonded Fiberglass Fittings
- Hopper Bottom For Solids
- Integral Oil Storage Chamber
- Integral Expandable Effluent Chamber
- One Piece Removable Cover
- Quick Release Cover Hardware
- Industrial Grade PVC Cover Gasket
- PVC Constructed Oil Skimmer
Steel Construction:
- Carbon Steel Construction
- Hopper Bottom For Solids
- Integral Expandable Effluent Chamber
- One Piece/Sectional Removable Cover(s) with Hold Down Hardware
- Coal Tar Epoxy Internal Coating
- External Epoxy Coating
- Industrial Grade PVC Cover Gasket
- PVC Constructed Oil Skimmer
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Air compressors, widely used throughout industry, can produce considerable amounts of oil-contaminated condensate. This contamination must not be discharged directly into open drains, public sewers or natural watercourse.
Oil quickly reduces the dissolved oxygen content of water, which sustains animal and plant life and the bacteria essential for the aerobic digestion of sewage in Water Treatment Plants. As a result, most countries now have environmental laws placing strict limits on the discharge of industrial effluent containing oil.
The low cost, effective solution is a SAO oil/water separator from General Air Products. Installed as part of the compressed air system, it simply reduces the oil concentration in the condensate to permitted levels, so that clean water condensate can discharge safely into the drains. This leaves a relatively small amount of concentrated waste oil to be disposed of by the most economic of legitimate means.
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CJC™ Filter Separators are off-line oil filtration systems, combining fine filtration with water separation all in one unit, with an integrated circulating pump. They are designed for use in applications containing hydraulic oil, diesel fuel, lubrication oil, etc., in which water ingress is a constant or recurrent problem.
CJC™ Filter Separators remove water by coalescence and at the same time minimize oil contamination levels of particles and oil degradation products (oxidation resin/sludge, varnish).
The CJC™ depth filters have a filtration degree of 3 microns absolute and a very large dirt-holding capacity.
This, combined with efficient and continuous water removal from the oil, provides numerous benefits including reduced maintenance, increased productivity, and maximum lifetime of system components, in-line filters and oil.
The modular Filter Separators are built and sized to specific customer requirements - whether the oil volume is 2 litres or 200,000 litres.
CJC™ Filter Separators ensure trouble-free operation of marine hydraulics, marine diesel fuel systems, steam turbine lube systems and water-cooled hydraulic industry equipment.
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All separators are manufactured in accordance with Atlas Copco's Quality and Environment Management System. These systems comply fully with ISO 9001 and ISO 14001. All Atlas Copco separators are tested to perform under the most demanding conditions.
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Inlet capacity: 35 to 2360 l/s, 75 to 5003 cfm
Filtration: oleophilic and activated carbon filters
Oil content: less than 15 mg/l
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Compressed air condensate generally has far more oil than
20 mg/l content. The user has two possibilities.
Firstly, he can have the condensate taken away by a specialist waste disposal firm at great cost. Alternatively, the user can process the condensate on site by separating the oil and the water, which forms the largest
proportion.
ZANDER’s ecosep S high efficient oil-water separator and
the ecodrain automatic drain, offer compressed air users a
complete condensate management system to achieve an oil content, in water of 10 mg/l or below which can be discharged into the effluent system.
-ecosep SL 1 - SL 60
Separating system for non emulsified compressor condensate. Usable to connect several condensate drain systems. The adsorption charcoal filters adsorb the remaining oil droplets and garant high safety in application.
Standard complete and ready for operation.
Optionally a heater is available.
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OSC - Advanced technology for all compressed air condensates
The new and extensive OSC range from Atlas Copco uses patented technology to separate all kinds of compressed air condensate.
The multi-stage separation process, using both buoyant oleophilic filters and activated carbon, ensures exceptional performance, long and proven filter lifetime and trouble-free operation.
All separators are manufactured in accordance with Atlas Copco's Quality and Environment Management System. These systems comply fully with ISO 9001 and ISO 14001. All Atlas Copco separators are tested to perform under the most demanding conditions.
Inlet capacity: 35 to 2360 l/s, 75 to 5003 cfm
Filtration: oleophilic and activated carbon filters
Oil content: less than 15 mg/l
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Air Oil Separators
Our full range of traditional wrapped and pleated media separators deliver high filtration efficiency and longer life, plus boast greater energy efficiency too.
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Hilliard brings fluid contamination problems under control – cost-effectively – with our full range of HILCO engineered products.
HILCO products:
• Reduce the cost of new oil purchases
• Decrease disposal costs
• Help lessen component wear
• Reduce downtime
• Help curtail environmental contamination
FILTER CARTRIDGES
• Microgard™
• Safegard™
• Pleated Synthetic Media PH Cartridges
• Hilsorb™ Dryer Cartridges
• High-Pressure Hydraulic Fluid
• Saflow™ and Saflow D™
• Pleated Screen Filter
• Pleated Strainer Baskets
• Backwash Strainers
• Hilite® and Hilite-A®
• Selexsorb®GT
• Coolant Coalescer and Oily Water Separater
• Fuel Coalescer Cartridge
• Fuel Separater Cartridge
• Bag Filter Cartridge
FILTER VESSELS
• Duplex Filter
• Integral Duplex Filter
• Standard Housings for High-Flow Synthetic elements
• Standard Non-Code Housing
• HILCO Transfer Valves
• Seal Gas Duplex Filter Housing
RECLAIMERS AND RECLAMATION SYSTEMS
• Standard HILCO Reclaimer
• Seal Oil Degasser
• Hyflow™ Reclaimer
• Machine Tool Coolant Recyclers
• Grinder Filtration System
OTHER HILCO PRODUCTS
• HILCO Ceramic Membrane Filtration System
• Portable Filters
• Star® Filter Press
• Storage Tanks
• HILCOSEP™ Coalescer
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Application
In the high pressure circuits of hydraulic and lubricating oil systems.
Performance features
Protection
against wear: By means of ultra-fine filter elements that meet even
the highest demands regarding cleanliness classes and
dirt-holding capacity.
Protection against
malfunction: By means of permanent filtration in the off-line circuits
excellent cleanliness classes can be achieved.
Special design features
Cover: The cover can be opened without special auxiliary tools.
Because of the cover design the filter element can be
changed almost without losing any oil.
Flow control valve: Over the flow control valve the FNS off-line filters are
connected directly to the high pressure pipe. The surplus
volume (e. g. in circuits with fixed displacement pumps)
from the high-pressure circuit is cleaned by the ultra
fine filter element.
Dirt
retention valve: Ensures that dirt accumulated in the filter is removed
together with the element. Settled dirt cannot return
into the system.
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Off-line filtration is in many cases the only feasible principle to achieve the required system cleanliness in fluid power systems. Off-line or kidney loop filter units consist of a circulation pump coupled to an appropriately sized and selected oil filter. The oil is circulated through this external filter system independent from the existing or non existing flow in the main system.
The programme comprises small compact standard units as well as customised subsystems of variable sizes.
Off - Line filter BNF series
Interchangeable DIN filter elements
Low noise emissions
Easy installation
May also be used for filling and draining the reservoir
Compact dimensions and easy to install either on the tank top or side. DIN elements provide qualified system cleanliness.
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HILCO is one of the oldest filter equipment companies in the world with over 75 years experience in critical filtration and separation applications. We listen to our customer's needs and deliver quality engineered Hilco systems to meet the requirements, even if it is not something "off the shelf". We stand behind our products and will offer timely technical assistance.
HILCO Filters are compatible with the following fluid types:
• Insulating oil
• Lapping oil
• Hydraulic oil
• Fuel oil
• Seal oil
• Quench oil
• Draw oil
• Roll oil
• Cutting oil
• Edible oil
• Bearing packing grease
• Gear lube
• Lubricants
• Coolants
• Heat transfer fluid
• Fire-resistant synthetic fluids
• EHC (electrohydraulic control) fluids
• EDM coolants
• Per-flourinated polyester (fomblin fluids)
• Air filter liquid
• Ethylene
• Natural gas
• Nitrogen
• Butane
• Amine
• Phosphate esters
• Glycol
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BELL In-line Filters grant a high protection to the most delicate components of an oleodinamic system. Placed in the site under pressure, they keep the particles sucked or produced by the pump up to a size of 10 micron.
These filters are normally applied in addition to the standard filters in suction or release, as a last barrier of protection before the entrance in directional valves, flow regulating valves and all those components which require a high grade of absolute filtering.
The body is made in a treated aluminium alloy to obtain a minimum dimension and weight.
The filtering element, instead, is made in synthered bronze with a conic shape to resist to high pressure without collapsing.
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High Pressure Single Strainer - Simplex T Type
The Simplex T Type extends the range of S type filters to higher pressures, suitable for both liquid and gas applications and available with bolted or quick release type covers.
Standard Features
Quick release covers eliminate the need for tools for maintenance.
Designed for pressure ratings up to ANSI class 300lb (900 PSIG).
Flow is from inside to outside the basket to trap and retain debris.
High basket area to pipeline CSA ratio of over 10:1 in most cases.
Can be fitted with coarse perforated baskets (2mm as standard) or fine stainless steel mesh inserts to give particle removal down to 50 microns.
Disposable depth type cartridges are available for filtration to 5~10 micron for liquid and 1~2 micron on gases.
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98 Series Filters - High Pressure (10 micron)
98-1110 Series T-Type Filter:
Designed for high flow applications
Features cleanable element
Available options: electrical, visual, bypass valve, visual pressure differential indicator, bypass relief valve, electrical bypass
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Simplex Type S
The general purpose standard, single basket filter with a quick-release cover for easy maintenance.
The design does not require specialised tools or knowledge, and results in a minimum of downtime.
Suitable for both liquid and gas applications.
Sizes: 1" to 12" bore, flanged to ANSI 125/250FF and 150/300 RF.
Can be drilled to BS tables and DIN standards.
Also available with screwed connections 1" and 1½" sizes.
Materials: Cast iron, cast steel and stainless steel, all fitted with cleanable baskets and inserts or disposable gas cartridges as required.
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The Fairchild Automatic Drain Filter Series is designed for use in systems that require clean, oil-free air. This series consists of a particulate filter and two coalescing filters with automatic drains. You can easily replace all filter elements.
Automatic Drain Filters are highly effective in removing oil and liquid-borne particulate matter. These units are recommended for use when clean air or inert gas environments are required in laboratory air, process control, instrument and compressed air systems.
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Ikron %u201CFluid Filtration%u201D from Casappa %u201CFluid Power Design%u201D
An accurate filtration expands the life of all components and improves the overall efficiency of your hydraulic system.
Suction filters
Return filters
In line filters spin-on type
In line medium and high pressure filters
Accessories
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System Features
Hydraulic oil even when new will have a certain level of particle
contamination, and is typically graded at ISO 17/13/14. When oil
is added to a system further contamination can occur. Whilst
under operating conditions air and moisture, as well as particles
from seals and hoses, can add to the contamination and
degradation of the oil. Fitting a Filtakleen filter will not only
reverse this process but it will clean your oil so thoroughly it will
be cleaner than when it was new!
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- The hydro dry filter elements remove up to 80% of the free water present in the oil.
- Usable on RD, OF, PN and UOW filters.
- H2O retention capacity up to 2400 ml
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We have named PUMP CARE the Suction Filters because thanks to their function of protection from coarse contamination (due to lack of initiai cleaning or to an accidental ingression) they take care of the pump, ensuring a safe and efficient operation.
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LANNER® systems
Complete chip treatment systems, built according to your requirements. LANNER® customised systems are available as a complete solution. Our systems can process different types of chip, silt and metalworking fluids with maximum separation.
The LANNER®-Recycling-Concept
Complete solution system concept separating oil from metal chips and silt.
Chips are fed into the lift & tip machine from the chip transporter.
Chips are tipped into the chip crusher.
Chips are transported into the centrifuge on the conveyor belt.
Dry chips are ejected into containers or silos.
The entire system is controlled automatically from a central control box.
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