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- 2 sizes
- E 6 - 72 from 8 to 97 kg/h in 12 performance ranges
- E 100 from 135 to 160 kg/h in 2 performance ranges
with working overpressures from 6 to 12 bar.
- Also available as pure steam generator made of stainless
steel.
- Can be equipped with fully automatic operation including
automatic blowdown, desalination and automatic control
by timer, remote control or central building control systems.
- Availabe as a compact, ready-to-operate unit with water
treatment and waste water cooling.
- No boiler house needed. In many countries, CERTUSS
electric steam generators can be installed without permit.
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Uni-Matic series flash coil steam generators are suitable when quick steam production is needed, also in case of frequent start and stop (Steam is instantaneously produced and there is not an accumulator).When steam is requested, production should be almost uniform, without heavy peaks.
Benefits:
- Easy operation, reduced maintenance and well proven performance.
- Tubular structure of both combustion chamber and convective section can be easily removed for inspection and replacement.
- Reduced operating expenses thanks to the high std boiler efficiency (88%).
- Flexibility in operation thanks to the quick steam production, even in case of frequent burner start and stop.
- Low thermal losses because there is no steam accumulator.
- Thanks to the restrict thermal inertia, UNI-MATIC are suitable to be used both in continuous and batch operation.
- High operating safety margin, thanks to the limited water volume running in the entire coil.
Fields of application:
- Laundries
- Dyeing process, laboratories, ironing factories
- Foodstuff and bottling processes
- Rubber, polymer and synthetic processes
- Community
- Desalination plant
- Chemical & petrochemical processes
- Agriculture processes
- Auxiliary services
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- 8 sizes with 16 performance classes ranging from 80 to
1800 kg/h of saturated steam with operating pressures
up to 32 bar.
- Unit with integrated fan burners for natural gas, liquid gas,
fuel extra light, and, as of 500 kg/h of saturated steam, with
combined burner natural gas/fuel EL. Biogas burners are
possible as well, depending on the gas quality.
- Availabe with fully automatic operation including automatic
blowdown, desalination and automati ccontrol by timer,
remote control or central building control systems.
Automatic sequence control or on-off control regulated by
the mains pressure for installations with multiple boilers.
- Facilitated installation conditions in many countries. No boiler
house required.
- Electronic function indication system with clear text indication
and long-time storage allows to analyse operation and
performance over a long period.
- Potential-free contacts allow to transmit up to 20 different
function messages to a central building control system.
- High degree of efficiency due to a proper burner technology,
perfectly adapted to the special construction of the steam generator.
Possibility to install a downstream flue gas heat exchanger.
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Type: Model 200-Model 8000
Capacity: 200kg / h-8000kg / h
4 bar-20 bar
Work with gas, light oil, heavy oil
Boiler efficiency: 90%
Burning efficiency: 91-92%
3 pass special design
Delivered with followings
Electric panel
Economizer
Burner
Feedig pumps
Condensing tank
Water softner
THE ADVANTAGES OF BROX STEAM GENERATORS
Brox steam generators can achieve steam in 5 minutes in the desired level. It does not need to be run before usage.
The steam is produced in the antigorite. Like classic boilers, it does not have the high pressure blow up risk.
It does not have any water level instruments. Because the system is controlled automatically, nobody needs to be present.
It is produced vertically and horizantal depending on your request.
It is designed to give steam in the shortest time, to save time and energy, and to provide maximum safety for the industries in need.
With the design and fast firing capability, it will reduce the consumption to minumum. When compared with classic boiler, it saves 10% more.
It is designed to fire naturalgas, diesel fuel and fuel oil. It can use all three with the same firing unit.
To get quality system, enough water is given to the chamber with the same ratio of fuel that is needed for firing. In big units, the fuel and water ratio is designed in modulations.
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- Completely pre-installed, ready-to-use, on a zinc-plated,
coated chassis including feed water tank and blowdown receiver
for wastewater. Electrical distribution with all switching elements
in central switch cabinet.
- Alternatively available as steam accumulator or heated with steam,
hot water or thermo-oil.
- Outputs ranging from 80 – 2000 kg / h with steam pressures from 0.5 – 25 bar.
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Tubeless steam generators VPR are the result of considerable experience acquired by Garioni Naval in costruction of traditional steam boiler. They are ideal for small and medium size plants where medium pressure (up to 10 bar) steam is required. Their particular tubeless design ensures standards of safety and realibility which have received considerable acclaim from our customers. Our tubeless steam generators are ideal for garment industries, dry cleaning, ironing shops, saunas, and all industrial processes where high reliability is required.
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The wtd-system - Indirectly and directly heated steam generators
Indirectly and directly heated steam generators in shop-assembled compact design.
Steam generators with a steam capacity from 100 up to 2.000 kg/h, indirectly heated by thermal oil or electrically heated. Shop-assembled with feed water tank, automatic refeeding system and water conditioning station.
The standard design is 300° C/572° F and 10 bar.
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The MX range is a compact and affordable steam boiler ideal for small to medium sized users of process steam.
Each boiler is individually tailored to your specific needs and manufactured from start to finish in our own factory, thereby ensuring quality control of the very highest standard. All fittings are mounted in the factory to make installation on site as quick and easy as possible.
The boiler can incorporate any make of burner to suit a wide range of gaseous or liquid fuels in single, dual or tri-fuel combinations.
The MX boiler has a thermal efficiency in excess of 89% (based on NCV) .
External surfaces are well insulated and finished in tough, Aluzinc cladding.
The front door is lined with the latest ceramic fibre technology offering significantly less heat loss than traditional refractory materials.
The MX range has larger heating surfaces and steam space than comparable boilers, meaning desirable low heat transfer rates, Low NOX emissions, easily achievable outputs, and quality dry steam throughout the firing range.
A huge range of accessories are available to further enhance the boiler; contact us for more details.
Manufactured to BS2790 Class 1 with outputs to 3MW (5000 kg/hr) and operating pressures to 17 bar(g)
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BABCOCK WANSON are specialists in industrial coil boilers offering a range of steam generators from 150 to 8000 Kg/h with operational pressures from 5 to 50 bar. The water volume is low and flows directly proportional to the desired steam output using a positive displacement water feed pump. In the high pressure HPVAP Series 100 bar is possible in a closed loop thermosyphon pumpless design offering very high overall plant efficiency without pressure vessels and suitable for a range of batch and variable process flow applications particularly in edible oil processing.
User advantages :
- reliability and robustness ;
- maximum safety due to the low water volume under pressure ;
- installation close to the process with reduced plant costs ;
- fast production of steam from cold start in as little as three minutes ;
- production of high pressure steam up to 50 bar, even 100 bar for the closed loops with thermosiphon application ;
- burner complies with the most stringent regulations and is perfectly adapted to the application ;
- compactness with small footprint and low weight ;
- low thermal losses with automatic blowdown and reduced losses from the casings ;
- well suited to intermittent operations ;
- quality of the dry steam with BABCOCK WANSON separator.
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With its thousands of welds, pipes extending several hundred kilometers and many thousands of tons of heavy structural steel, the utility steam generator (boiler) is at the heart of any fossil-fired power plant. This is where the pulverized fuel is burnt at around 1,450 °C; forming here are also the hot flue gases and the extremely hot steam under high pressure, which subsequently drives the turbine blades.
HPE develops, designs and supplies steam generators for unit capacities up to and over 1,100 Mwe with 300 bar plus pressures, 600 °C live steam temperatures and reheater temperatures up to 620 °C for all the available fossil fuels. These extend from coal and lignite to specific fuels (e.g. gases from coke ovens / steelworks and refinery residues).
With a track record extending back over 100 years, Hitachi Power Europe is one of the market and technology leaders in utility steam generators. References include over 370,000 megawatts of installed power plant capacity (of which 180,000 MW is coal, 43,000 MW lignite and 140,000 MW oil and gas firing) which have been set up since 1970.
Developments are constantly ongoing in utility steam generators. New, highly-resistant materials, for instance, should enable them to achieve even higher steam temperatures and pressures. This is the way to raise the efficiency of tomorrow's coal power plants to over 50%
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Steam without restrictions
STEAM GENERATOR
Energy saving:
Production with a very high output of clean steam which can be used in the food industry.
Reduced statutory restrictions
3 ranges:
outside the EU Pressure Equipment Regulations ≤ 0.5 bar (110 °C)
categories of equipment Il and III (European PE Directive 97/23/EC) 3 and 4 bar (152 °C)
category IV
Optimised overall dimension:
Steam generators have a vertical or horizontal design depending on the power.
The reduced height enables installation in various locations (ceiling at 2.50 m)
An adapted power range
outside PED/low pressure, heat capacity from 120 to 1500 kW i.e. steam output from 170 to 2150 kg/h
categories Il and III, heat capacity from 120 to 800 kW i.e. steam output from 170 to 1150 kg/h
category IV: 120 to 800 kW
A patented innovative technology
which combines the benefits of an immersion heater with energy savings in gas energy.
Control by capacitance level probe
Stainless steel manufacture
which enables use within all types of environment: food industry, installation in community buildings and even outdoor installations.
Robust structure with reduced maintenance costs.
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pure steam generator
Production of pure, sterile, pyrogen-free steam according to the strictest Pharmacopoeiae.
-High reliability of operation.
-Energy consumptions lower than any other similar model.
-PLC-controlled for easy operation.
-Highly efficient anti-entrainment system.
-Large evaporation chamber ensures excellent stability.
-Heating steam standard models (over-heated water upon request).
-Wide range of models with production capacity up to 2000 kg/h.
-Wide range of optional items to meet customers needs and the most rigorous specifications.
-Feeding group with buffer tank for purified water and multi-stage pump with built-in by-pass.
-Execution in compliance with cGMP guidelines; heater equipped with tube nest, double tube plates and membrane valves in contact with distilled water.
-Sampling attachment.
-Device for waste water cooling.
-Documents and protocols to meet IQ and OQ requirements.
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UNIVERSAL Compact Steam Generators are suitable for hotels, laundries, textile factories, meat and drink processing, concrate curing, dry cleaning, bottling, ironing shops, washing and cleaning, clothing and hosiery industries and all other areas of industrial production which require steam.
Requires small installation area and produces steam in a very short time.
Manufactured to cope with hard working conditions. It’s not affected by hard and untreated water.
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Model ODP
SMOKE TUBE BOILER IN DRY BACK TWO-PASS DESIGN.
The boiler is supplied as a single-body, fully automated system:
- the multi-level or modulating burner and the stack can be supplied on request
General Features High performance and top quality steam are made possible thanks to the technical features of the boiler:
2 smoke passes
Big furnace for low specific thermal loads
Dry smoke inversion chamber
The tubes are expansion-fitted and welded
The furnace is equipped with omega reinforcements, also working as expansion joints
The tube plate is accessable through the front door
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ALSTOM has extensive knowledge of steam generation, combustion, fuel technology and heat recovery systems
Our wide range of equipment includes:
-utility boilers including drum-type, advanced once-through (sub or supercritical) and fluid bed, with a complete range of firing systems
-heat recovery steam generators (HRSG) for large gas turbines (>50MW) in combined cycle or cogeneration applications
-boiler products, including air preheaters, mills and pulverizers
We cover all types of fuels oil and gas, bituminous coal, anthracite, lignite, petcoke, oil refinery waste, industrial by-products and biomass.
Products and supply tailored to meet our customers needs
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Turbine-Generators - Intelligent Alternative for Power Generation
An Elliott turbine generator set gives its customers with steam systems an intelligent alternative for reliably, efficiently and cost effectively meeting their electrical power needs with on-site generation. Elliott’s steam turbine generator sets match a wide range of customer applications and power requirements. Elliott can provide complete, custom-engineered packages for continuous or stand-by power resulting in an extremely reliable, highly efficient energy solution ranging from 50 kW to 30 MW.
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Dresser-Rand offers a large model selection of Steam Turbine Generator sets from 500kWe to 100 MW for on-site combined cycle cogeneration and simple cycle power production applications.
D-R installations include Oil and Gas, paper, ethanol, ORC, universities, waste-to-energy, food process, sugar, steel, marine, biomass, and other industries utilizing steam for process or energy production.
Design options include:
- Condensing or non-condensing
- Controlled or automatic extraction
- Mixed steam inlet
- Integrated reduction gear
- Electronic control options
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A comprehensive range of turbines for all applications, from industrial power generation up to the largest power plants in the world
Alstom's turbine range includes advanced gas, steam and hydro turbines for power generation, mechanical drives and propulsion systems. Our global capabilities also include service, maintenance, refurbishment and upgrading of turbine plants and training of personnel.
-gas turbines from 56 MW up to 288 MW for turnkey power plants including simple cycle, combined cycle, repowering and retrofit
-steam turbines from 100 MW up to 1200 MW for fossil steam turbines and up to 1800MW for nuclear steam turbines
-steam turbine retrofits
-hydro turbines for all types of hydropower plants; high or low head, storage and run-of-the-river
-hydraulic and pump turbines up to 900 MW
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... see all the products in the category
Turbines
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Foster-Miller%u2019s CECIL® articulated robots were developed in the late 1980s under contract to the Electric Power Research Institute, Consolidated Edison and Public Service Electric & Gas to provide nuclear environment robotic inspection and cleaning capability within the tube bundle of steam generators used in nuclear power plants.
Using a flexible lance, the teleoperated robot allows access to remote steam generator locations. It uses 10,000 psi water jets to remove hard and soft sludge deposits while the operator remotely controls the operation via video feedback. The robot is installed through an inspection handhole in the generator and moves throughout the lower region of the tube bundle.
CECIL® articulated robots provide nuclear environment robotic visual inspection tools, contaminant sampling and foreign object retrieval in addition to cleaning. All operations are controlled remotely. CECIL® robots are designed to be operated in restricted high radiation environments by personnel in protective clothing.
Systems have been delivered and are currently used in nuclear plants in Japan, Korea, France and Canada as well as in the United States. We team with Westinghouse to provide CECIL® robot services to domestic nuclear utilities.
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