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Automatic drilling and tapping TRANSFER MACHINE with 12 units model UFMF 95 for the machining of fittings
MACHINE LAYOUT:
- Machine bed
- Table with horizontal axis
- Clamp-holder jaws
- Nr. 12 machining units
- Electrical cabinet
Machine bed:
The machine bed is made of welded and normalized steel. It is equipped with a slide for conveying the chips.
The machine is also equipped with tool cooling unit and automatic chip conveyor.
Table:
Table with horizontal axis with HIRT crown gear blocking system with 8 stations. The diameter measured from the centre of the jaw to the centre of the table is 950 mm.
The rotation cycle is the following:
- Table release
- HIRT crown gear release
- CNC controlled rotation with brushless motor and speed reducer
- Table locking on HIRT crown gear
Clamp-holder jaws:
The table is equipped with self-centring jaws with a number of clamps that are easily interchangeable.
The dimension of the centre of the clamp-holder spin is 100 mm.
The clamping of the piece is carried out by means of an oleo dynamic cylinder, that operates two levers located in the clamp-holder slide.
An oleo dynamic distributor on the axis of the table sees to the feeding of the single pistons.
On the loading-unloading station such distributor allows the automatic clamping and release of the jaw.
The working stations are protected by a safety device that does not allow the jaws to open in case of pressure drop.
The machining units have the following layout:
- No. 4 units on the right side
- No. 4 units on the left side
- No. 4 radial units
Price ex our works: EUR 192.000,00
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Owing to the acquisition around mid July 2007 of the company Namco SA in Caslano (Switzerland), Mikron Machining Technology widens its transfer systems portfolio.
Namco products are divided in two types of systems:
NAD extremely flexible and NAM extremely productive (up to 120 parts/min).
The main features of Namco products are:
• Preprocessing directly on the wire or on the bar before cutting, including
turning
• Complete processing of the work piece, such as drilling, threading,
milling, turning or broaching
• The extraordinary performance accuracy, typical of Mikron products
• The full CNC technology with the MTX control of Bosch Rexroth
• The high flexibility owing to the rapid clamping replacement, and the
possibility to produce various parts from one single wire and to unload
the finished parts in an automatic sorting basket
• The high productivity with a maximum of 18 CNC machining units working
at the same time and the double-wire feeding
• The use of an electronical probe for extremely accurate pieces allows to
measure the position of the premachined part and the following
automatic correction of the working unit.
With the Namco transfer systems, Mikron completes its application range with productive solutions in the field of locks, gas, watches, glasses, medical devices and the automotive industry.
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Pfiffner AT
Automatic 10-station precision pallet transfer machine for turning, milling and drilling of high-precision workpieces.
* up to a maximum of 9 vertical or horizontal machining units with 4 or 5 NC axes each
* with up to 10 clamping pallets
* cubic workpieces with edge length of 150x50x50 mm
* 10-station pallet transfer system
* complete 5-sided machining without reclamping in any angular position
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A totally new concept in rotary transfer machine technology is presented by Mikron Machining Technology, Mikron NRG-50, a revolutionary machining system developed to meet the future demands of automotive, medical, high pressure systems, and mechanical and electronic sectors of industry.
The Mikron NRG-50, a 12 station rotary transfer machine can be specified with up to 140 CNC axes, carry up to 30 NC controlled unit heads providing up to four axes of movement. It is capable of five-axis interpolation for milling cycles and is able to carry up to 96 cutting tools with Automatic Tool Changing (ATC) if required.
Due to the construction and incorporation of thermal stabilisation techniques – an exclusive concept of Mikron named Advanced Thermal Stabilisation (ATS) – the machine has an accuracy capability of ± 4 microns and a deviation tolerance of ± 2 microns at a measuring diameter on the rotary table of 1,400 mm.
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The Multistar is a machining system with excellent accessibility, simple tool changing and easy operation. Developed for the economical manufacturing of small components, such as electric and electronic pins or sockets, various kind of nozzles as well as ball pen and roller ball tips, the Multistar is able to produce up to 450 finished parts per minute.
This machining system is the fastest, purely mechanically controlled rotary transfer machine ever built.
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Hydromat® HS
Suitable for simultaneous 5-sided machining of cubic and rotationally symmetrical workpieces.
* Machining units
HS 12: horizontally 12 and vertically 6
HS 16: horizontally 16 and vertically 8
* No. of clamping devices 12 or 16
* cubic workpieces with edge length 120 mm, resp. 100 mm
* workpiece length max. 200 mm, resp. 150 mm
* horizontal transfer system
* complete 5-sided machining without reclamping
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Multistep XT-200: Where linear machining comes full circle!
We now present our new innovation, the high-performance Multistep XT-200 with incomparable change-over flexibility, which also proves to be very economical!
Precision
- High positioning precision
- Compact and firm machine construction
- Extremely stable B/C axis
- Direct distance measurement system for all axes
- Radio measurement sensor for the automatic measurement and offset of reference positions (blank part in loading module and during processing in the machining modules)
- Chuck repetition precision of the workpiece carrier palette ± 2µm.
Productivity
- Acceleration 1G
- Axes speed up to 52 m/min
- Very short tool change time, chip-to-chip time of less than 1 second
- Transfer of clamping chuck devices in only 5.5 seconds
- Multiple chucking
- Increase of the production volume through an addition of more machining modules is possible at any time.
- Integrated loading/unloading system
- Optimum accessibility due to ergonomic design
Flexibility
- Short set-up times, ideal for the production of different workpieces
- Swift Change-over of tools and tool carrier palettes
- Code-able workpiece carrier palettes for stop-and-go production.
Versatility
- 5-axes interpolation on 5½ workpiece sides in one chucking
- Milling, drilling, deep-hole drilling, plunge cutting, threading, deburring, reaming, chamfering, engraving, countersinking, knurling or honing
- Recess turning with U-axis
- Integration assembly tasks such as friction pressing of guide bushes and position pins
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Wherever high precision and increased production capabilities are important, the rotary transfer machining system Multifactor meets the requirements by producing economically, work pieces of medium size. This machine, of modular design, is available with 8, 10, 12 or 15 stations. The standard version has mechanically controlled stations, which do not require frequent change over. For increased flexibility, CNC controlled stations and/or CNC indexing work piece fixtures are available.
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Hydromat® HB
For rotationally symmetrical workpieces up to a maximum clamping diameter of 45 mm and a total length of 150 mm.
* Machining units
HB 45/12: horizontally max. 12 and vertically max. 6
HB 32/16: horizontally max. 16 and vertically max. 8
HB 32-45/16: horizontally max. 16 and vertically max. 8
* max. clamping diameter 45, resp. 32 mm
* max. workpiece length 170, resp. 150 mm
* horizontal transfer system
* complete 3-sided machining with reclamping
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Hydromat® HW
For rotationally symmetrical workpieces up to a maximum clamping diameter of 25 mm and a total length of 100 mm.
* Machining units
HW 20/10: horizontally max. 10 and vertically max. 5
HW 25/12: horizontally max. 12 and vertically max. 6
* max. clamping diameter 25 mm
* max. workpiece length 100 mm
* horizontal transfer system
* complete 3-sided machining with reclamping
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Hydromat® V
For simultaneous 3-sided machining of cubic and rotationally symmetrical workpieces.
* Machining units
V8: left 5 / right 6 / vertically 5
V12: left 8 / right 9 / vertically 8
* No. of clamping devices 8 or 12
* Workpieces from bar stock Ø 45 mm x 300 mm long
* Workpiece blanks
V8: 200x60x60 mm
V12: 200x30x30 mm
* vertical transfer system
* complete 5-sided machining without reclamping
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Vertimac transfer machines allow to produce profitably both big and small batches of complex components, belonging to various families of pieces.
Thanks to proper clamping fixtures, it is possible to machine up to five sides with only one positioning.
The materials generally worked are aluminium, cast iron, steel and brass.
The essential characteristic of Vertimac is its high structural flexibility: these machines are supplied with a variable number of stations, ranging from a minimum of 4 to a maximum of 14, and each station, excluding the loading/unloading one, can be equipped with 3 or more unit heads.
The frames, made of electrowelded steel with double-walled cellular structure, assure high static and dynamic rigidity. Consequently, all cutting forces are perfectly absorbed, enabling to carry out heavy roughing operations in one station and high accuracy machining in the following station.
The various wide lateral windows of Vertimac assure an immediate and total accessibility to tools and fixtures, drastically reducing set-up and change over times. Moreover, the hanging table allows the downward free fall of chips and coolant, also enabling the machining of materials which produce long chips.
The highest productive efficiency is assured by the use of in-process dimensional controls, of monitoring systems and of devices for the automatic recovery of the tool wear, and by a complete and efficient diagnostics.
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STRONG POINTS
Low cost: rationalizing and simplifying the TOP technological solution without skimping on quality, a "concentrate" of Sinico's vast experience
Optimized automatic running: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Machining precision: all operations are carried out in one chucking and the rotary transfer features Hirth gears
Quick tooling: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Short delivery times: an optimized production process and standardized components have enabled us to drastically reduce the time it takes to set up the machine.
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CNC TRANSFER MACHINE
Vi03
6-10 STATIONS
Horizontal axis
3 working directions
23 installable units
CNC rotary table with brushless servomotor high accuracy reductor
fine positioning on HIRTH ring gears +/- 3 arcsec accuracy
Transfer rime: 0.4-0.8 s (light/heavy workpieces)
CNC Beckhoff TwinCAT soft-NC/PLC
Servomotors Danaher Motion
suitable for:
* taps
* valves
* fittings
* special valves
* collectors
* in-line strainers
* ported gate valves
* wedges for ported gate valves
Also available with loading/unloading robotic cell
with integrated vision system
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602 CNC TRANSFER MACHINE
ViTorque
Horizontal axis
6 stations
2 working directions
5 installable units
CNC rotary table with TORQUE direct drive motor
Transfer rime: 0.25 s
CNC Beckhoff TwinCAT soft-NC/PLC
Servomotors Danaher Motion
Suitable for:
* caps
* nipples
* small reductions
Automatic loading system for caps
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Material machined: steel forgings
Operations performed: facing, chamfering, drilling, tapping, thread checking
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SPECIAL TRANSFER MACHINE FOR THE MACHINING FROM BAR STOCK.
IT CARRIES OUT ALL THE NEEDED MACHINING OPERATIONS, HENCE AVOIDING AN ADDITIONAL MACHINE FOR SECONDARY MACHINING OPERATIONS.
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The non rotating bar turning transfer machines are used for complete processing of complex parts which would normally require several processing stages. High productivity, comparable with several multi-mandrel lathes in parallel, tooling speed and processing flexibility and completeness, even on wide ranges of diameters, make them suitable both for limited lots and for larger productions. Bar automatic interlocking, up to a leght of 6 m and cut effort monitoring ensure unmanned processing for several hours. Usually they are configurated for simgle or double bar, with bar advancement/shearing station, processing in several stations of a side of the part and traslation of the part with additional processing on vice or self-centring spindle and turning column in the next stations, to process the opposite side of the part.
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process Control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam.
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Model: TR60/4-350 TOP 2000 CNC
Material machined: stainless steel tube
Min.-max. machinable diameters: from 1/8" to 2"
Min.-max. machinable lengths: from 30 to 250 mm
Operations performed: cutting, facing, chamfering, threading, blowing
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SPECIAL FLEXIBLE MACHINING CENTRE SUITABLE FOR VARIOUS MACHINING OPERATIONS EQUIPPED WITH CUCKS WITH 4th AND 5th AXIS
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Vertiflex
The basic concept of Vertiflex is the combination of a number of horizontal and vertical axis machining modules assembled on a single base. The self-supporting and monolithic structure in electro-welded steel guarantees high static and dynamic rigidity.
Maximum flexibility results in:
- possibility of machining infinite shapes and configurations of pieces with dimensions which can be fitted into a cube having a 300/450 mm side;
- machining on 5 sides with only one chucking to obtain high quality finished parts;
- up to 8 spindles working simultaneously to obtain short cycle times:
- minimum set-up times;
- free loading/unloading station.
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C23V10 - TRANSFER FOR STEEL FITTINGS
in six directions by the rotation of clamps +45 ° / 0 °. Double walled basement. Rotary table with torque motor with a horizontal axis at 10 stations, rotation in 0.4 sec. Two chuck jaws, stroke 26 mm. 22 units CNC ISO 40 stroke 140 mm, 9 of which drilling C144, C144 + TRS 6 drilling head back radial power-operated, 4 threads C144f, 3 threaders C144f + TRS with head turning to the radial power-operated. Group 50 micron filtration and cooling refrigerant. Plant loading and unloading to.
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P9V6 - TRANSFER WITH UNITA' MILLING MACHINE
Workings in three main directions (lateral and radial) with disassabili and reclining radial units +25°/-25°. Wall base double. Rotary table to horizontal axis to 6 stations, with system of blocking to average dentato ring HIRTH, time total of uncoupling/spin/coupling: 0,8 sec. self-centring Vices to two claws, race 26 milimeter 4 units to 40 oleodinamico commando ISO race 130 milimeter of which: 4 fixed foratrici units H134, 1 foratrice unit reclining disassabile H134/, 2 units fixed threading machines F134, 1 unit disassabile/inclinabileabile F134 threading machine, 1 unit milling machine from screw to I recirculate of spheres, refuel/defuel in automatic rifle with pneumatic manipulating.
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X5SE6 - TRANSFER FOR PRODUCTION "CAPS"
Machine completely to CN for high production and automation on several details in two directions. Rotary table to horizontal axis to 6 stations without lateral movement drum. Cooled spin from torque motor to liquid. Time total: blocking and, sbloccaggio spin 60° in 0,09 second ones. Unit to pierce/to ream/to thread without compensation C103 type with translation life raft to hydrostatic maintenance, axis commant from servomotor and screw to I recirculate of spheres axial controlled from transducer.
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Y15V8 - TRANSFER FOR SANITARY RUBINETTERIA
in three main directions (lateral and radial) with disassabili and reclining units +30°/-30°. Wall base double. Rotary table to horizontal axis to 8 stations, with system of blocking to average dentato ring HIRTH, speed total uncoupling/spin/coupling: 0,8 sec. self-centring Vices to two claws, race 26 milimeter 15 units to 40 CN ISO race 130 milimeter of which: 4 fixed foratrici C134, 6 reclining disassabili foratrici C134/, 1 disassabili foratrice reclining disassabile C134/with head to tornire radial oleodinamica, 1 fixed C134f threading machine, 3 reclining C134f threading machines/.
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C13V8 TRANSFER
CNC machine for machining in three directions. Rotary table with torque motor with a horizontal axis at 8 stations, rotation in 0.3 sec. . 13 units for drilling / threading CN ISO 40 stroke 140 mm, 3 with head turning radial hydraulic command. Group chip removal with filtration at 50 microns. Interlocking system with the vision system.
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Y1F1 MACHINE WITH HEAD TO REVOLVER
Machine for workings in only direction. 1 foratrice unit/C144f threading machine to CN ISO40 run 140mm with head to revolver for being able to execute in sequence with the same unit perforation and thread.
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CF12S8 TRANSFER WITH CLAMP ROTATING STEP 5°
CNC machine for machining in 3 directions. Rotary table with torque motor with vertical axis suspended at 8 stations, rotation in 0.45 sec. Clamp rotation with step 5 ° indexed rotary cutters. N° 2 units installed on form NC machining center 3-axis XYZ. 10 units CNC ISO 40 stroke 140 mm with 6 drilling C144, 4-drilling / threading C144 + TRS with boring and facing head. Interlocking systems.
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L3Z4 TRANSFER FOR RESUMPTION WORKINGS
in a direction: particularly rigid and accessible monolithic structure base; rotary table to vertical axis to 4 stations, with system of blocking to average dentato ring HIRTH, speed total uncoupling/spin/coupling: 0,6 sec. self-centring Vices to two claws, race 20 milimeter, 2 units foratrici HI03 attack ISO 30, run 100 milimeter Mandrels set in action from induction motor with frequency converter. Nr. 1 filattatrice unit type FI03 attack ISO, race 100 milimeter
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