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Vacuum-Conveyors VR
The star of the vacuum conveyors because of its unique modular design. The VR series is used in all industries where bulk materials are conveyed. They are small and lightweight and come with many options to choose from to fulfil your demand for a high quality conveyor at a fair price and with quick delivery times.
We do the product configuration for you and help to find the best suitable solution for your application on the basis of know-how, our product database or custom tests with your particular product.
VR-Vacuum Conveyors are available in three different sizes. The number indicates the diameter of the separator container (in mm):
VR 170: 40 - 600 kg/h conveying capacity
VR 315: 150 - 2500 kg/h conveying capacity
VR 450: 500 - 6500 kg/h conveying capacity
Containers in stainless stell 1.4301 / 304,
316L optional, Ra < 0,8 µm
Seals in Silicone rubber (FDA), Nitrile or EPDM
Features
- easy material aspiration and dust-free loading of machines
- gentle conveying, no seperation of material mixtures
- optimum hygiene conditions
- reliable filter systems in GMP quality
- simple to install and to operate
- low energy consumption
- favorable investment- and operating costs
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PPC Vacuum Conveyors:
Your first choice for the Conveying of Pharmaceuticals and Pigments
PPC pneumatic pharma conveyors from Volkmann were especially developed for all those applications, which require top quality materials, surfaces and characteristics of all parts, which come in contact with the conveyed materials. They are mainly used inside Pharmaceutical and Color/Lacquer industries because of their separator elements being built in a one-piece design - an optimum for such applications with frequent product changes, which require a quick reliable absolute cleaning of the Process machinery to prevent contamination of products. PPCs superior manufacturing quality and their gap-free design fulfils highest quality demands. Nevertheless, they are easily taken into pieces by hand without tools and can be cleaned quickly and can be sterilized.
The design is completely electrical conductive, free of gaps and doesn't have any inaccessible spaces where the product might remain. PPC conveyors come with a huge butterfly valve at the discharge, which can be taken to pieces without tools.
PPC Vacuum Conveyors are offered as pre-configured units regarding the individual application. They are available in the diameters 170, 250, 315 and 450 mm. You can choose from different Pharma- or electrical-conductive filter systems (e.g. for the feeding of products into Zone 0 of reactors). Special coatings or clamp modules are available upon your request.
Fife different standard sizes of PPCs available:
PPC 170
PPC 170 K (very compact, low height)
PPC 250
PPC 315
PPC 450
One-piece separator container:
AISI 316 L, electro-polished or mirror polished, Ra < 0,8 µm (< 0,5 µm), free of gaps, all accessible
GMP design, lightweight, easy to handle, for perfect assembling/disassembling by hand without tools and optimum cleaning. nevertheless durable for long-life operation.
Absolute minimum of parts in contact with the conveyed product
Filter modules for quick change operation, long lasting and cleanable filters, sintered FDA-approved HD-PE material, stainless steel filters, PTFE coated cartridges, HEPA filters available.
Conveying capacities from 100 kg/h up to 6 t/h
Lightweight and easy to clean butterfly valves at the product discharge, all metal parts with product contact in AISI 316 L
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Pneumatic conveyor with vacuum power of 300 Kg/h and a diam. of 220 mm. available in 5 versions:
1- without housing and electric box painted
2- without housing and stainless steel electric box
3- housing and electric box painted
4- stainless steel housing and electric box
5- stainless steel housing and electric box, absolute filter.
For further applications see the model "Conveyor for empty capsules 9505".
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Benefits of the V-tec Vacuum Conveyor
Minimal Maintenance
No dust
Automatic filter cleaning system
Easy to install
Easy to clean
Low noise level
Compact size
Lightweight
Corrosion resistant
Low energy consumption
Ease of parts replacement
Immediate delivery
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The justifications for vacuum conveying are its simplicity of operation, ability to negotiate lengthy and tortuous routes and the hygienic transfer of materials. Product is conveyed from a feed source to a delivery point suspended in a stream of gas - usually air. When particulate materials are metered into an air-stream at an optimum solids to air ratio, the differential air pressure generated via a vacuumpump creates a high enough velocity to move the materials within the conveying tube.
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Vacuum is used with great advantage in order to convey dry powder products through dedicated pipe systems. PIAB's vacuum conveying systems are built of strong components of high quality. Our objective is to offer solutions that help our customers raise their productivity.
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Vacuum is used with great advantage in order to convey dry powder products through dedicated pipe systems. PIAB's vacuum conveying systems are built of strong components of high quality. Our objective is to offer solutions that help our customers raise their productivity. Production of food, pharmaceuticals and chemical products demands the highest possible degree of safety as to hygiene and operation. PIAB's new series of vacuum conveyors has been developed as an answer to the severe requirements of operational safety and hygiene in the food, pharmaceutical and chemical industries.
The result of 25 years’ product development
- All materials have received FDA approval
- Optimized design for the highest standards of hygiene
- Few moving parts for minimized maintenance
- Easy to dismantle and clean
- Modular construction for simple matching to your specific production environment
- Even higher conveying capacity
- New, more efficient vacuum pump
- Higher degree of filtration due to larger filter area and new filter materials
- Best possible traceability
- Grade AISI 316L stainless steel
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Hot melt adhesives have increased production, reduced waste and costs, and improved product appearance throughout industry.
Supplied in solid pellet form hot melts or glue chips are traditionally stored in small-capacity containers or cartons. For use in packaging or product assembly the pellets are manually emptied into a hopper directly above the melt tank or adhesive applicator. Operators, are exposed to fumes and splashes of hot molten glue.
To eliminate manual pellet handling,
Vac-U-Max has, developed a line of vacuum conveyors both air and electric operated which provide continuous direct, transfer of the pellets to the point of use. The conveying method eliminates adhesive spillage and waste, banishes empty pellet packaging from the production area, and creates a safer environment. It allows users to benefit from the cost effectiveness and strategic advantages related to storage and handling.
Pneumatic Vacuum Conveying
Automatically draws the pellets from a storage container or carton at a predetermined controlled rate, (utilizing a vacuum powered source) and delivers them directly to the melt tank of each adhesive applicator, or to a central hopper serving multiple applicators.
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MANN+HUMMEL®
- Conveying principle of the conveying systems
Each multiple feed station conveying system consists in its basic version of a vacuum generator with or without an upstream central filter, several feed stations assigned to the individual material consumers, a pipe system and a central control system.
The conveying lines of the multiple feed station conveying systems can be arranged according to machine or material The conveying capacity is determined primarily by the length and configuration of the conveying line system, the properties of the granular bulk material to be conveyed and the feed stations being used.
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Pneumatic conveying is a core technology of Gericke since more than 60 years! Suction conveyors are very compact, easy to install and simple to operate. The suction unit with its integrated receiving hopper can be placed on feeders, mixers, vessels.
Combined with a weighing sysem, the units work as suction weigher, meaning that batches can be measured during conveying cycle.
The system operate purely pneumatically and are therefore suitable for hazardous areas too.
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Features:
- easy material aspiration and dust-free loading of machines
- gentle conveying, no seperation of material mixtures
- optimum hygiene conditions
- reliable filter systems in GMP quality
- simple to install and to operate
- low energy consumption
- favorable investment- and operating costs
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ANVER TT Series Transfer Tubes instantly provide air movement the moment compressed air is applied and their transfer speed and output flow can be infinitely adjusted by regulating the input pressure. Made from aluminum with a durable anodized finish, they come in a wide variety of bore sizes from 0.375” to 1” (9.5 to 25.4 mm) I.D., with air flows from 15 to 145 SCFM.
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They exploit the principle of the Coanda effect
They were originally designed for sucking and transporting products like dust, granulates, sawdust, grit, metal shavings, but are also suitable for oil spray and welding fumes
Characterised by their low head and very high volumetric yield
They can also be used as blowers, or for cooling surfaces
Maintenance free, good filtering of the compressed air supply is recommended
Available with intake diameters from Ø 7 to Ø 50 mm
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* Patented COAX® technology.
* Available with a three-stage COAX® cartridge MIDI. Choose an Si cartridge for extra vacuum flow, a Pi cartridge for high performance at low feed pressure or an Xi cartridge when high flow and deep vacuum is needed.
* Substantially lower air consumption as compared to conventional ejectors.
* Modular design.
* Available with multiple connection alternatives.
* Low noise level.
* Short evacuation time.
Supplied with a vacuum gauge.
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Positive Displacement Vacuum Pumps
Vacuum pump packages are recommended for the higher rates over longer distances and continuous service. They are also used on many applications where a venturi unit would be adequate but sufficient compressed air is not available. They feature a positive displacement lobe-type blower and are complete packages with motor and blower, secondary material filter on the inlet and muffler on the outlet. These units are mounted on a heavy duty, forkliftable base and are equipped with belt guards conforming to current OSHA standards. Included are a glycerin-filled vacuum gauge and a vacuum relief valve. The secondary filter protects the pump from any carryover of material from the material receiver. Cartridges are easily changed by removing the end cover. Optional differential pressure gauge and/or switch can be furnished to indicate or shut down if filter should become restricted.
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With a wide range of granule receivers ranging from 1,5 to 140 dm3, Piovan is able to offer the ideal solution for all conveying requirements. Three versions of vacuum receivers are available: granule receiver entirely in stainless steel (C models), version with 3 sight glasses (SR models) and in the configuration with glass section (GR units).
Maintenance:
> Effective and rapid cleaning operations
> wide filtering surface and solid steel frame, to guarantee continuous functioning of the system with no production stop for maintenance operations or replacement of the filter
> anti-wearing materials
Design: magnetic sensor integrated in the control box and factory pre-set. A led allows the operator to monitor when the sensor is activated.
Simplified and rapid installation: The possibility to adjust at 360° the adoptor ring as well as the material and vacuum lines, not constrained one another, simplifies the installation of the receiver in line with the plant configuration.
SIMPLIFIED AND ENHANCED OPERATOR INTERFACE: Easy3System
Plug&Play: The receivers are immediately ready for operation once connected, with factory pre-set loading cycles for optimal functioning. The working status and possible alarms are signalled in a user-friendly way with bright green and yellow leds positioned on the upper part of the control box, in a visible position.
The KEYPAD permits to customise the hopper loader’s functioning, setting the conveying times, the pause time between the loading cycles, the maximum number fo unsuccessful loading cycles, the modes of filter cleaning, and the functioning of the proportional valve.
Easy3System is compatible with the previous versions.
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FEEDMAX B and BS/4 Series Loaders
The FEEDMAX B and BS/4 series loaders are built for highest functionality and demanding applications. The modular design of these vacuum loaders guarantees specific adjustment to meet individual customer requirements, as well as for simple cleaning.
- Complete flexibility – Stainless steel line size reducers can be easily interchanged to maximize flexibility.
- Superior wear resistance – Pneumatically actuated cast stainless steel material and vacuum valves for highly abrasive feeding applications.
- Low Maintenance – Interchangeable mirror finish stainless steel center section offers low maintenance and allows hopper capacity to be easily changed.
- Completely dustproof – Pneumatic discharge shut-off valve design permits clean
room operation for standard loaders.
- Highest operational reliability – Dustproof and pneumatically controlled material shut-off discharge valve.
- Ergonomic design – A hinged lid without valves or hose connections offers unmatched accessibility
for simple cleaning.
- Simple cleaning – One self-locking toggle latch is easily accessible and opens towards the operator.
- Easy operation – Modular assemblies with fully accessible quick release band clamps can be easily cleaned and interchanged.
- Easily visible – Status LED`s and pluggable control cable for all network control systems.
- Reliable – Material demand via proximity sensor standard with high heat execution.
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CMP-17 vacuum(ari,gas) micro pump are well suited for transferring,evacuating and compressing air and neutral or corrosive gases as well as vapors.
Technical Features:
1.Uncontaminated flow.
2.Non-metallic construction.
3.Compact size.
4.Maintaince free.
5.High level of gas tightness thanks to the closed diaphragm surface and special sealing system.
6.Can operate in any installed position.
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CMP-11 vacuum(ari,gas) micro pump are well suited for transferring,evacuating and compressing air and neutral or corrosive gases as well as vapors.
Technical Features:
1.Uncontaminated flow.
2.Non-metallic construction.
3.Compact size.
4.Maintaince free.
5.High level of gas tightness thanks to the closed diaphragm surface and special sealing system.
6.Can operate in any installed position.
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CMP30 vacuum(air,gas) micro pump are well suited for transferring,evacuating and compressing air and neutral or corrosive gases as well as vapors.
Technical Features:
1.Uncontaminated flow.
2.Non-metallic construction.
3.Compact size.
4.Maintaince free.
5.High level of gas tightness thanks to the closed diaphragm surface and special sealing system.
6.Can operate in any installed position.
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ALD130P-18F is a double diaphragm air micro pump which well suited for compressing air.
Technical Features:
1.Double diaphragm air pump.
2.Uncontaminated flow.
3.Non-metallic construction.
4.Compact size.
5.Maintaince free.
6.Can operate in any installed position.
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CMP-25 vacuum(ari,gas) micro pump are well suited for transferring,evacuating and compressing air and neutral or corrosive gases as well as vapors.
Technical Features:
1.Uncontaminated flow.
2.Non-metallic construction.
3.Compact size.
4.Maintaince free.
5.High level of gas tightness thanks to the closed diaphragm surface and special sealing system.
6.Can operate in any installed position.
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CMP40 vacuum(air,gas) micro pump are well suited for transferring,evacuating and compressing air and neutral or corrosive gases as well as vapors.
Technical Features:
1.Uncontaminated flow.
2.Non-metallic construction.
3.Compact size.
4.Maintaince free.
5.High level of gas tightness thanks to the closed diaphragm surface and special sealing system.
6.Can operate in any installed position.
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Con-Evator , PGT Vacuum receiver
High performance, environmentally-friendly vacuum hopper loaders covering all aspects of modern conveying technology for plastic materials. The PGT series is based on the vacuum principle and gives a clean, low-noise conveying of materials. No compressed air is required because of a unique non-polluting filter cleaning system. The specially engineered blowers also ensures optimum reliability and consistency..
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Vacuum/Filter Receiver
Series 674
The Series 674 Vacuum/Filter Receiver by Dynamic Air Inc. features a full vacuum rated housing, quick release cartridge filters or bag filters with included special wear resistant inlet fitting, inside grating for easier filter removal, vacuum rated discharge valve and bolted removable top for easy access. Heavy duty construction is available in mild steel, stainless steel or aluminum along with optional explosion relief panel.
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VAC-U-MAX MDL105017 & MDL105018
These vacuum receivers offer great system versatility. At 1 cubic and 2 cubic foot capacity they are great for refilling volumetric feeders and Loss in Weight feeders. With convey rate capabilities up to 5000 pounds per hour (rate is dependent upon material characteristics) they can be joined with the VAC-U-MAX Venturi Power Units, VAC-U-MAX Regenerative Blower Package or the VAC-U-MAX Positive Displacement Vacuum Pump Package. Standard Features include: 70degree cone, replaceable inlet assembly and suspension frame. Filter configurations are the VAC-U-MAX Uni-Filter or the VAC-U-MAX Multi-Filter Assemblies. Discharge valve options are full opening discharge valves, butterfly valves and rotary valves.
VAC-U-MAX MDL105025, 22" Diameter Vacuum Receivers
The VAC-U-MAX 22%u201D Diameter Vacuum Receivers offers one of the most versatile systems in vacuum conveying. Sizes of the vacuum receivers range from 4 cubic foot in capacity to 10 cubic foot in capacity. Many configurations are available including batch weighing, explosion vents for explosive materials, rotary discharge valves, and large multi filter arrangements offering up to 100 square feet of filter. Other standard features include steep 70degree cone, full opening or butterfly discharge valves, removable material inlets, vibrator mount, rim out design offers no glued in gaskets and a suspension frame for easy installation. Available in Carbon Steel and 304 Stainless Steel and also in USDA Accepted %u201CSanitary%u201D construction.
VAC-U-MAX Large Diameter Vacuum Receivers
The VAC-U-MAX Large diameter vacuum receiver range in size from 10 cubic foot in capacity to 500 cubic foot. Standard sizes are 30%u201D diameter, 36%u201D diameter and 48%u201D diameter. These are custom made vacuum receivers built specifically for your application to maximize convey rate, filter area, batch size just to name a few. Constructed in Carbon Steel and Stainless Steel.
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Pneumatic Conveying Filtration & Separation :: Vacuum Filter Receivers
- Vacuum Bulk Powder and Solids Vacuum Receivers and Unloaders
- Dilute Phase Pneumatic Conveying Systems
- Carbon Steel, 304L Stainless Steel (SS), or 316L Stainless Steel
- Food Industry: Bakery, Brewery, Confection, Candy, Ethanol,Beverage, Cereal, Grains, Cake Mixes
- Plastics Industry: Plastic Pellet Resin, Regrind Plastic, Thermoplastic
- Reverse Pulse Jet Cleaning of Filters
- Carbon Steel Models, 304 Stainless Steel and 316 Stainless Steel :
- Standard models include:12 gauge dished head, 10 gauge tube sheet, 12 gauge bag housing section ,12 gauge hopper, 4" dia. compressed air header, bag access door assembly, solenoids, timer box, differential pressure gauge and discharge to suit application.
- Collectors are designed for +/- 17"HG Pressure
- SCFM of dry, clean, and oil free air @ 80-90 PSIG
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Gericke offers a comprehensive range of different diverter valves for pneumatic conveying systems. Starting with simple flat diverter valves, Gericke offers for dense phase conveying systems plug diverter valves and for hygienic applications pipe selector diverter valves type PS. The PS valve is suitable for a wide range of materials and all types of pneumatic conveying systems up to 4 barg. FDA approved materials to meet stringent hygiene requirements. Fast clean version to allow frequent and safe disassembly, gas tight seal which remain inflated even during change along. This valve is suitable for both diverting and converting modes.
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Magnetic separator for conveying lines.
The PneuMag is a high intensity magnetic separator designed to remove ferrous and stainless steel scrapings from pneumatic conveying lines operating at up to 25m/s.
It features a centrally positioned high intensity magnetic grid with quick release toggle clamps, tamper proof cover plate and totally stainless steel construction.
The PneuMag is particularly suited to flour, sugar and other powder and granulate processing.
High magnetic performance - 9000 Gauss
Reduces 'spark' risk
316 grade stainless steel construction
Cleaned in under 30 seconds
Tamper proof guard
Silicon rubber, metal detectable seal
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GF PRIMUS metal separation systems remove magnetic and non-magnetic metal particles (steel, stainless steel, aluminium etc) from pneumatically conveyed bulk materials such as granulates and reground material. Metal contaminants (and inclusions) are removed by means of a reject flap (‘Quick Flap System’) without any interruption to the material flow, even at high flow rates.. Contaminated material is rejected into a container. The reject container is emptied automatically. The GF PRIMUS metal separation system is primarily used in industries where hygiene standards are less important. It is used for inspecting dry bulk materials.
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