Inspection vision system OPTICAIS

industrialin-linecamera-based

Overview
OPTICAIS is an artificial vision inspection system engineered for checking fixed and variable content on labels, lenses, optical frames and printed substrates. The solution supports common industrial marking methods and is designed for inline integration to detect printing and marking defects in real time.

System
OPTICAIS combines a compact matrix camera option and a high-speed linear camera option with advanced inspection software. The system interfaces with production equipment for synchronized acquisition, marking verification and rejection control.

What Makes OPTICAIS Unique?

• Precision detection of small defects on labels and optical materials.
• Full industrial connectivity: PLCs, marking devices and rejection actuators.
• High throughput: inspects up to 500 products per minute in discrete-item configurations.
• Modular adaptability: configurable transport and rejection systems to match line requirements.

Technical Features

• Advanced OCR reading: multiple text-field inspection for lot codes, expiry dates and variable data.
• Support for 1D and 2D codes: Data Matrix, EAN13 and standard symbologies with grading where required.
• Adjustable fields of view: matrix camera 50 × 28 mm to 100 × 56 mm; linear-camera configurations for web/bobbin inspection up to 900 mm width.
• Minimum OCR height: down to 0.08 mm (matrix camera) depending on optics and resolution; linear high-speed setups typically support a minimum around 1 mm.
• Intuitive software: image reprocessing, report generation and production statistics.

Key Applications

• Inspection of lenses and optical frames for printed or engraved data.
• Verification of labels, cartons and industrial engravings.
• Quality control and traceability on automated production lines and web converting lines.

Technical Specifications

• System type: artificial vision inspection system with matrix and/or linear camera options.
• Primary function: advanced OCR reading for fixed and variable contents.
• Camera options: compact matrix camera (standalone) and high-speed linear camera (web/bobbin).
• OCR capability: multi-field inspection; minimum OCR height dependent on configuration (0.08 mm–1 mm).
• Fields of view: 50 × 28 mm to 100 × 56 mm (matrix); up to 900 mm web width (linear).
• Code compatibility: 1D/2D including Data Matrix, EAN13; grading available.
• Throughput: up to 500 products per minute (discrete-item mode).
• Connectivity: native interfaces for PLCs, marking devices and rejection systems.
• Adaptability: customizable transport and rejection to client production needs.
• User interface: intuitive control software with image reprocessing, reporting and production statistics.