Single station molding machine

polyurethane foamhigh-efficiencyfor the packaging industry

Overview
SEALED AIR® brand Instapak® foam molding systems and equipment produce custom-formed cushions that deliver a consistent, precise fit for engineered product protection. The standalone iMold foam molding system uses patented foam dispersion technology to ensure cushion consistency and strategically dispense foam into bags. A built-in air ejection system removes finished cushions from the mold cavity, allowing operators to focus on packing and shipping rather than monitoring production.

Key features and benefits

• Uses Instapak® foam technology—an economical solution that does not compromise product protection
• Produces pre-fabricated cushions that precisely fit products to prevent damage
• Accelerates packing efficiency with pre-made cushions
• Saves floor space with compact models and multiple speed/size options
• Simplifies operation with minimal setup and integrated ejection

Product details

• iMold foam molding system features patented foam dispersion and strategic foam dispensing into bags
• Built-in air ejection system removes finished cushions from molds to free labor
• Instapak® foam molding equipment options include Instamolder, Twin Vertical System, Molding Wheel, and mold tables
• Systems can be paired with Instapak® handheld equipment and Instapak® foam-in-bag systems to create integrated protection processes
• Packaging Application Center experts can design and develop custom mold solutions and integrated workstations for products requiring precise cushioning
• Solutions available to suit operations regardless of volume, throughput, or configuration

Instapak® Foam Return Program
Instapak® foam cushions can be returned to multiple locations worldwide as part of a foam return program designed to divert cushions from landfills.

Downloads (available resources)

• Instapak® Foam Molding Brochure
• Instapak® Family Brochure

Technical specifications

• System and accessory specifications vary by model
• Custom-engineered molds designed specifically for each product
• Patented foam dispersion technology for cushion consistency
• Built-in air ejection for finished-cushion removal
• Compatible equipment: Instamolder, Twin Vertical System, Molding Wheel, mold tables
• Can be paired with handheld foam equipment and foam-in-bag systems
• Designed to maximize packing efficiency while minimizing floor space
• Suitable for low- to high-volume operations with customizable configurations