Paper protective packaging insertion machine

Overview
The SEALED AIR® Paper Material Insertion System automates insertion of paper cushioning into trays, cartons and boxes by coupling the ProPad® paper cushioning converter with a multi-axis robotic arm. Designed for fast installation and straightforward integration into existing packaging lines, it delivers repeatable pad placement and adapts to a variety of box sizes. Operators select pad length and placement via an intuitive interface to meet diverse packaging requirements.

Key product highlights

• Robotic placement synchronized with the SEALED AIR® ProPad® paper cushioning dispenser.
• Automated precision for consistent pad positioning and reduced package damage risk.
• Labor optimization by removing repetitive manual tasks and increasing line throughput.

Features and benefits

• Seamless integration into existing pack lines equipped with ProPad® systems.
• User-friendly HMI with pre-programmed placement patterns for automated, repeatable pad insertion in boxes, cartons and trays.
• Adjustable pad length and two width options to accommodate a broad range of carton sizes.
• Recyclable padding material with recycled content; option for 100% recycled paper grades.

Additional information
The system supports bottom padding and top cushioning operations, adapts to different carton dimensions and helps standardize packaging processes to improve throughput and package integrity.

Technical specifications

• Electrical: 230 VAC, 1-phase, 50/60 Hz; also available in 400 VAC and 480 VAC options.
• Conveyor height: 26" - 42" (66 cm - 106 cm).
• Carton size: Minimum 4" H x 11" L x 7" W (10 cm x 28 cm x 18 cm); Maximum 17.5" H x 23" L x 18" W (44 cm x 58 cm x 46 cm).
• Throughput: Up to 27 single-pad packs per minute.
• Robotics: 6-axis FANUC robot.
• Paper converter: SEALED AIR® ProPad® Paper Cushioning System.
• Pneumatics: 90 PSI (6 bar).
• Paper specifications: 55# – 1-ply Kraft fanfold (1,100 feet); 44# – 2-ply Kraft rollstock (920 feet); 44# – 2-ply Kraft fanfold.