Industrial use gas monitoring equipment

for process monitoringfor detectionfor production lines

Overview
BERG supplies and integrates compressed air measurement instruments from CS Instruments and BEKO Technologies, together with Ntron oxygen sensors and analyzers. Solutions cover dew point, flow (volume/mass), residual oil, leakage and O₂ concentration monitoring. Components are selected to match measuring point, process pressure, gas type and the required data strategy.

Product families

• Pressure dew point meters: stationary and portable units for dryer verification and residual moisture monitoring.
• Compressed air flow meters: inline and insertion flow meters for consumption tracking, demand profiling and energy monitoring.
• METPOINT OCV oil-content monitoring: continuous residual-oil measurement for sensitive processes and documented air quality.
• Leak detection: ultrasonic detectors and acoustic cameras to locate, quantify and document leaks.
• Ntron oxygen sensors and analyzers: O₂ concentration and residual-O₂ monitoring for oxygen and nitrogen systems.
• Air-compressor master controllers: coordinate multiple compressors, manage pressure bands and support efficient station operation.

Key reference values
6 product families — Dew point range available down to −80°Ctd — Particle monitoring from 0.1 µm — Air quality referenced to ISO 8573-1 classes

Selection guidance (operational question → measured parameter → relevant technology → main design check)
Is the air dry enough? → Pressure dew point → Stationary or portable dew point meter → Expected range, pressure and response time
Where is compressed air consumed? → Volume or mass flow → Inline or insertion flow meter → Gas, pipe diameter, flow range and inlet run
Is residual oil controlled? → Oil vapour / total oil → Continuous oil-content monitor → Target class, sampling and calibration
Where is energy being lost? → Leak rate and annual cost → Ultrasonic or acoustic-camera detector → Access, noise environment and reporting
Is gas purity on target? → O₂ concentration → Oxygen analyser → Measuring range, sample pressure and gas matrix
Which compressors should run? → Station pressure and machine status → Master controller → Compatibility, sequencing and redundancy

Measurement architecture (measurement package → primary selection data → result)
Verify dryer performance → Dew point sensor + display/logger → Dryer type, PDP range, pressure and alarm → Early detection of moisture breakthrough
Allocate compressed-air cost → Departmental flow meters → Pipe sizes, flow range, pressure and interfaces → Consumption by machine or production area
Reduce leakage losses → Leak detector + reporting → Plant size, pressure, access and audit frequency → Prioritised repair list and savings estimate
Document critical air quality → Dew point + oil + particle monitoring → ISO classes, sampling point and validation plan → Traceable quality evidence
Protect gas purity → O₂ analyser + alarm output → Gas, purity range, sample pressure and response → Continuous purity supervision
Optimise compressor sequencing → Master controller + flow/pressure data → Machine compatibility, demand and control band → Stable pressure with efficient machine selection

Applications & environments
Recommended for quality-critical and energy-intensive industrial processes including food processing and packaging, electronics manufacturing, laser cutting, beverage production, oil & gas and on-site O₂/N₂ generation systems.

Characteristics / technical specifications

• Brands integrated: CS Instruments, BEKO Technologies, Ntron (oxygen sensors/analyzers).
• Measured parameters: pressure dew point, flow (volume/mass), pressure, temperature, oil content (vapour/total), particles, leak rate, O₂ concentration.
• Technologies: stationary & portable dew point meters, inline & insertion flow meters, continuous oil-content monitors, ultrasonic leak detectors, acoustic cameras, oxygen analyzers, master controllers and data loggers.
• Dew point measurement range: available down to −80°Ctd (application dependent).
• Particle monitoring capability: down to 0.1 µm.
• Standards: measurement and air quality referenced to ISO 8573-1; selection requires consideration of sampling point, calibration and traceability.
• Primary selection data: expected range, gas type, operating pressure and temperature, pipe diameter & inlet run, required outputs and interfaces (analogue, pulse, Modbus, Ethernet), accuracy, response time and calibration interval.