OverviewSolution for inline resin moisture analysis. Moisture Minder® detects residual moisture in plastic pellets in real time, records historical trends and logs data to support process monitoring and quality validation. Compatible with drying-monitor systems for validated drying in injection molding and extrusion workflows.
Features- Real-time sensing: Measures material moisture inline so alerts and alarms occur before out-of-spec parts are produced.
- Wide moisture detection range: Detects resin moisture from very low ppm levels up to higher concentrations.
- Processing rates: Suitable for material throughput from low to high production, compatible with typical pellet handling rates.
- Temperature Alarm Band: Configurable alarm when product temperature is above or below set points.
- Moisture Alarm Band: Configurable alarm when moisture is above or below set points.
- Historical Trending and Data Logging: Capture and review moisture and temperature data for diagnosis and validation.
- Communications: Integrates with plant systems via ModBus TCP/IP; optional OPC UA protocol available.
- Retrofittable: Designed for integration into new or existing systems, including injection molding and extrusion setups.
- No moving parts: 100% electric sensor with minimal maintenance (recommended yearly calibration and clean-out).
Frequently Asked Questions (highlights)- Retrofittable: Can be integrated into new or existing systems and is flexible for many applications.
- Real-Time Alerts and Trending: Inline moisture readings plus alarms and log files enable validation that parts were produced within acceptable moisture ranges.
- No Moving Parts: Sensor requires minimal maintenance; yearly calibration and clean-out are recommended.
Product ResourcesManufacturer provides a product manual and a full spec sheet available as a downloadable PDF from the product resources.
Technical specifications- Moisture detection range: approximately 10-3000 ppm (resin moisture detection capability).
- Material throughput monitoring range: suitable for 20 to 5000 lbs/hr processing rates.
- Alarms: temperature alarm band and moisture alarm band with configurable set points.
- Data handling: historical trending and data logging for process qualification and traceability.
- Communications: ModBus TCP/IP; optional OPC UA protocol.
- Design: 100% electric sensor, no moving parts.
- Recommended maintenance: yearly calibration and clean out.
- Applications: inline pellet/resin moisture monitoring for injection molding and extrusion processes.