Product Advantages:
- Dual-Station, Robotic Welding
Featuring a dual-station design combined with an intelligent robotic welding system, with robot utilization exceeding 99%. Options include robotic or modular welding, supporting an annual production capacity of 20,000 units with a yield rate of ≥98%.
- Automatic Wire Feeding, Gap Compatibility
Equipped with a multifunctional magnetic fixture, ensuring flat and consistent alignment of the frame and plate products. The system accommodates a welding gap range of 0.05 to 0.5mm for substrate joining.
- Automatic Welding, Self-Correcting
Unmanned production with a seam tracking system enables real-time monitoring in XYZ directions. After loading, welding begins directly without the need for manual trajectory teaching, ensuring the quality of the plate welding.
- Smooth Welds, Free from Cracks and Porosity
With minimal welding deformation, there is no need for post-weld rolling correction. The system allows for traceability of the entire processing data for each individual plate. For 1000 Nm³/h production, post-weld deformation is ≤1mm, with weld formation quality and deformation control far surpassing traditional TIG welding.
- Compatible with Various Sizes, Pioneering Single-Sided Welding with Double-Sided Formation
Compatible with product sizes ranging from 500 to 2000 Nm³/h, with a product changeover time of less than 2 hours. The system pioneers a single-sided welding process that achieves double-sided formation, resulting in excellent surface quality and full, uniform welds on both sides.
Technical Features / Specifications:
- Dual-station intelligent robotic welding system
- Robot utilization rate: >99%
- Annual production capacity: up to 20,000 units
- Yield rate: ≥98%
- Multifunctional magnetic fixture for alignment
- Welding gap compatibility: 0.05–0.5mm
- Seam tracking system with real-time XYZ monitoring
- Unmanned operation, no manual trajectory teaching required
- Traceability of processing data for each plate
- Post-weld deformation (for 1000 Nm³/h): ≤1mm
- Compatible with product sizes: 500–2000 Nm³/h
- Product changeover time: <2 hours
- Single-sided welding with double-sided formation