Cone crusher Raptor® series

stationarysand productionprimary

Overview
Revolutionise your mining projects with the Raptor Cone Crusher. Suitable for even the toughest applications, Raptor cone crushers are built using direct customer feedback to increase productivity and simplify maintenance. They are designed for robust, reliable operation in mining, aggregates and mobile applications.

Key benefits

• High crushing force across a wide range of applications, delivering higher production and finer output sizes.
• Advanced automation for enhanced operational efficiency: overload detection and correction, feed control, setting adjustment, lubrication monitoring and hydraulic parameter monitoring to optimise performance and reduce costs.
• Long-life heavy-duty components with simple maintenance: mainframe inspection ports, cartridge countershaft boxes, socket-less design and improved access to internal components for safer, faster servicing.

Applications

• Mining (primary/secondary/tertiary depending on model)
• Aggregate and crushed stone production
• Sand & gravel and washed sand production
• Frac sand and other material/rock processing applications
• Mobile and stationary installations

Product range and models
The Raptor® family includes a range of sizes to suit different applications and capacities. Representative models shown on the page include:

• Raptor® 250
• Raptor® 350
• Raptor® 450
• Raptor® 500
• Raptor® 650
• Raptor® 900
• Raptor® 1100
• Raptor® 1300
• Raptor® 2500

Design & maintenance features

• Rigid mainframe designs (three-arm or four-arm depending on model) with integral countershaft box to reduce maintenance and improve gearbox reliability.
• Large head diameters and feed openings to accept larger ores and produce better product shape and higher yields.
• Variable eccentric speed and high-pivot-point crushing action to improve throughput, size reduction and product cubicity.
• Spiral bevel gearing (on selected models) for durability, reduced wear and lower noise.
• Ductile iron eccentric and enclosed counterweight assemblies on larger models for strength and serviceability.
• Tramp release and clearing hydraulic cylinders to provide clamping pressure for crushing and clearing action for tramp events.

Operational advantages

• Optimised for aggregate, crushed stone, sand & gravel, limestone and mobile applications.
• Wide power range across the family (examples range from ~250 hp to 2500 hp across models).
• Advanced automation improves energy efficiency, prevents overload events and supports predictive/optimised operation.

Additional applications
Smaller Raptor models are purpose-built for specialised material processing: crushed rock, frac sand and washed sand production, delivering high throughput and reliability in industrial projects.

Caractéristiques / spécifications techniques

• Denomination: Raptor® Cone Crusher series
• Typical power range across models: approximately 250 hp up to 2500 hp
• Raptor® 500 example: 1.5 m (59.06 in) head diameter; can accept up to 25% larger ores; maximum diameter example up to 3.75 m (148 in); approx. weight example 50,274 kg (110,833 lbs)
• Raptor® 900 example: 1.8 m (70 in) head diameter; designed for high pivot point and large crushing stroke to improve throughput and accept larger feed sizes
• Raptor® 1100 / 1300 / 2500: features include spiral bevel gearing (where specified), integral countershaft assemblies, ductile iron eccentrics and double-acting tramp release/clearing hydraulics on larger models
• Maximum capacity examples at 45 mm closed side setting (CSS): Raptor® 2500 ~3502 tph; Raptor® 1300 ~1955 tph (model-dependent values)
• Maintenance features: mainframe inspection ports, cartridge countershaft boxes, socket-less design, easier access to load-carrying bearings and service points
• Automation and monitoring: feed control, setting adjustment, lubrication monitoring, hydraulic parameter monitoring, overload protection and optimisation functions
• Primary industries: mining, aggregates, sand & gravel, limestone and material processing