Product overviewNEON Sonic (Non-Ex) is a battery-powered IIoT sensor for continuous acoustic (SPL) and process temperature monitoring of steam traps. It combines a probe acoustic sensor and temperature sensing with an external LoRaWAN transmitter module to provide early detection of blocked or leaking trap conditions while enabling scalable site-wide IIoT deployment.
Benefits- Continuous detection of steam trap conditions (blocked, leaking, healthy) using on-edge spectral analysis
- Early alerts to maintenance and integration with DCS/SCADA or cloud backends for corrective actions
- Extended maintenance intervals with long battery life for low total cost of ownership
- LoRaWAN connectivity for wide-area coverage and easy scale-up across industrial sites
Key features- LoRaWAN transmitter combined with acoustic (SPL) and temperature sensors
- Measures Sound Pressure Level (SPL), sensor/process temperature and ambient temperature
- Edge diagnostics with steam trap fault indicator (blocked / leaking detection)
- Typical battery life up to 14 years (19 Ah battery, at 25°C; environment dependent)
- Process temperature capability up to 450°C with extension probe
- IP65 ingress protection and wide transmitter operating range
- Firmware update over the air (LoRa Alliance) and high security standards
Specifications (table)Protocol — LoRaWAN (private LoRaWAN)
Regions — EU868 / US915 / AU915 / AS923-1 / AS923-2 / AS923-3 / AS923-4 / IN865 / KR920
Frequency bands — 869 MHz / 915 MHz / 923 MHz
Max RF output power — +14 dBm
Battery rated capacity — 19 Ah
Battery life — Up to 14 years at 25°C (dependent on environment)
Transmitter operating temperature — -40°C to 70°C
Ingress protection — IP65
NEON Sonic STM measuring range — 15 kHz to 85 kHz (3 dB points)
Acoustic overload point — 130 dBSPL
Sensor temperature range — Sensor: –40 °C to 260 °C; Sensor + extension: –40 °C to 450 °C; Ambient: –40 °C to 70 °C
ApplicationsDesigned for industrial steam systems outside explosive atmospheres: manufacturing, pulp and paper, power generation, water management and automated plants where continuous steam trap monitoring reduces energy loss, emissions and unplanned downtime.
Technical specifications- Product family / model: NEON Sonic
- Connectivity: LoRaWAN (private LoRaWAN)
- Supported regions: EU868, US915, AU915, AS923-1/2/3/4, IN865, KR920
- Frequency bands: 869 MHz / 915 MHz / 923 MHz
- Max RF output power: +14 dBm
- Battery rated capacity: 19 Ah — battery life up to 14 years at 25°C (environment dependent)
- Transmitter operating temperature: -40°C to 70°C
- Sensor temperature range: Sensor –40°C to 260°C; Sensor + extension –40°C to 450°C; Ambient –40°C to 70°C
- Measurements: Sound Pressure Level (SPL), process temperature, ambient temperature
- Acoustic measuring range: 15 kHz to 85 kHz (3 dB points); acoustic overload: 130 dBSPL
- Ingress protection: IP65
- Edge firmware features: event-based triggers, adjustable measurement interval and send conditions, time sync (12 ms accuracy), spectral edge analysis for fault detection, OTA firmware updates
- Integration: interfaces with DCS/SCADA and data backends for alerts and analytics