Plastic recycling line

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Overview
ISVE’s shredding line for bumpers is a compact, automated system designed to process and recover automotive bumpers by shredding, magnetic separation and granulation. The line is controlled by a dedicated PLC that coordinates all components and monitors motor consumption to ensure continuous, synchronized operation.

Process flow

• Bumpers are loaded into the hopper of the 100100S 4-shaft shredder.
• The 100100S reduces parts to pieces up to 30×30 mm.
• A neodymium deferrization system installed on a conveyor separates ferrous contaminants from the plastic fraction.
• The plastic fraction is conveyed to the C40100-5K Cumberland granulator for secondary size reduction.
• The granulator produces an approximate 10 mm ground material.
• The 10 mm ground material is aspirated, dedusted and automatically conveyed into collection big-bags.
• All machinery is managed automatically; motor consumptions of shredder and granulator are monitored for optimized operation.

Main components

• 100100S 4-shaft primary shredder
• Neodymium magnetic deferrization system
• Conveyor linking shredder, deferrization and granulator
• C40100-5K Cumberland granulator
• Suction and dedusting system for dust-free conveyance
• Big-bag collection station
• Dedicated PLC for automatic control and monitoring

Applications
Processing and recovery of car bumpers: shredding mixed-material bumpers, separating ferrous metals from plastics and producing a cleaned plastic fraction ready for granulation and collection.

Characteristics / technical specifications

• Line output: approximately 900 kg/hour (indicative)
• Primary shredder model: 100100S (4-shaft)
• Primary shred size: up to 30×30 mm
• Granulator model: C40100-5K Cumberland
• Final ground material size: approximately 10 mm
• Deferrization: neodymium magnetic separation
• Automatic management: dedicated PLC controlling all components and monitoring motor consumption
• Material handling: conveyor belts and dust-free suction conveying to big-bags