Manual operation dimensional measurement device PROMAC-S

Overview
PROMAC-S is a compact measurement device for assessing barrel (extruder bore) wear using an internal 360° rotating laser sensor. It measures diameter variations, wear distribution and surface condition with high repeatability to support maintenance planning and quality control.

Preventive Laser Inspection For Extruder Barrels
PROMAC-S is intended for preventive inner-bore inspections during routine maintenance of extruder barrels. The system performs a full circumferential scan without complex disassembly; the barrel must be clean, smooth and below 50°C before inspection.

Measurement Process and Performance
During operation PROMAC-S travels automatically inside the bore at adjustable speed, capturing 360° radial data and axial profiles. Typical performance: ±0.01 mm accuracy, 3–5 mm axial resolution and the ability to complete a full measurement cycle within 30 minutes. Dedicated software generates automated reports for wear assessment and maintenance decision-making.

Barrel Wear Conditions

• Normal wear: Abrasion
• Normal wear: Corrosion
• Abnormal wear: Adhesion / Friction

Solution & Key Features

• 360° rotating laser sensor for full circumferential scanning
• Standard inner-bore range Ø50–Ø120 mm; customizable Ø100–Ø450 mm
• Automatic axial movement and adjustable speed
• Automated reporting and dedicated analysis software
• Portable measuring head: Ø38 mm × 650 mm, 1.5 kg

3D Laser Scanning For Barrel Wear Analysis

• Insert a 3D laser scanner probe inside the bore and scan the internal surface
• A dense point cloud is generated
• A virtual cylinder representing nominal diameter overlays measured data to highlight wear zones

Color-Coded Wear Areas

• Green = Within wear limits
• Yellow = Warning, near specification limits
• Red = Worn area, replace barrel or liner

Technical specifications

• Measurement Range — Inner Bore Inspection Diameter: Ø50 - Ø120 mm
• Measurement Range — Customizable Inspection Diameter: Ø100 - Ø450 mm
• Power: <2 KW
• Power Supply: 3.7V Li-ion battery
• Overall Dimensions: Ø38 mm × 650 mm
• Total Weight: 1.5 kg (Measuring Head)
• Accuracy: ±0.01 mm
• Circumferential Measuring Points: 360°
• Axial Measurement Resolution: 3–5 mm
• Efficiency of Measurement: Within 30 mins
• Working Temperature: <50°C
• Inner Bore Condition Required: Clean, smooth