Superheated steam boiler

superheated waterthermal fluidsaturated steam

Integrated Incineration Boiler is based on the fundamental principles of thermodynamics, combustion science, and heat transfer. By integrating high-temperature incineration of solid, liquid, or gaseous waste with waste heat recovery systems, it enables simultaneous pollutant treatment and energy recovery. This system is especially suitable for industrial scenarios requiring high-efficiency energy conversion and emission control, such as chemical manufacturing, pharmaceuticals, municipal waste treatment, and hazardous waste disposal. theory The boiler combines the combustion chamber, waste heat recovery section, and flue gas treatment system into a compact, modular structure. It performs the complete process of waste incineration, heat recovery, and exhaust purification within a single integrated unit. The combustion chamber utilizes segmented temperature control and zoned oxygen supply to achieve efficient and stable combustion, ensuring complete decomposition of harmful organic compounds while minimizing the formation of secondary pollutants such as NOₓ. Through membrane water walls or shell-and-tube heat exchangers, the system efficiently recovers the sensible heat released during incineration and transfers it to a water or thermal oil medium, generating steam or thermal energy for industrial heating or power generation. Compared to traditional separated incinerator-boiler setups, the integrated design significantly reduces heat loss, improves thermal efficiency and response speed, and minimizes footprint and construction costs. ADVANTAGES Core Functions Co-incinerates gas, liquid, and solid waste. Compatible with natural gas, chemical waste, and biomass. Steam output: 5–200 t/h. Flue gas ≤150°C. Efficiency ≥85%. Core Structure Rotary kiln and pyrolysis chambers handle ≤1200°C and corrosive media. Integrated heat recovery ensures emissions stay below standards. Engineering & Innovation Proven in large-scale projects (e.g. CNOOC-Shell, Guangzhou Petrochemical). Up to 1500 kW steam. RTO/RCO tech cuts energy use by 12–18%.