Laboratory data acquisition system

smartdigitalwith data recording system

Overview
Centralized process monitoring and quality evaluation for every press cycle. The system captures force-displacement data in real time, provides built-in analysis tools for quality assessment, and supports full production traceability.

Key performance indicators

• Sampling: 495000 sampling
• Sampling frequency: 10 kHz
• Continuous real-time data collection: 30 minutes

Product features & advantages

• Real-time process analytics: Live curve comparison for product consistency, inflection point detection, and automatic calculation of assembly time, speed, and mean values.
• Process management: Selective backup of process parameters, online curve comparison with detail sorting, quick evaluation window and curve calibration.
• Full-stroke monitoring: Control the entire motion process by defining trigger zones across each phase of the press cycle.
• Intuitive software: Two-level menu structure with simplified parameter setup — minimal training needed.
• Inflection point detection: Automatic identification of process transitions for mid-cycle triggering and quality gating.
• Adaptive deceleration control: Algorithm adjusts approach speed to part characteristics, keeping force overshoot within 1%.

Interface display

• Real-time performance of curves
• Comprehensive and versatile display
• Online assessment function display
• Force closed-loop function display

Related applications

• Consumer Electronics
• Motor vehicle
• Auto parts
• Motor control
• Power battery
• Laboratory Testing

Technical specifications

• Data type captured: force-displacement data (real time)
• Sampling quantity: 495000 sampling
• Sampling frequency: 10 kHz
• Continuous collection duration: up to 30 minutes
• Built-in analysis tools: curve comparison, inflection point detection, assembly time/speed/mean calculation
• Process control: trigger zones across press cycle phases for full-stroke monitoring
• Software: two-level menu structure for simplified parameter setup
• Adaptive control: deceleration algorithm to limit force overshoot within 1%
• Traceability: supports full production traceability and selective backup of process parameters