Bending busbar fabrication machine HBC-BE120

fixedelectro-hydraulic

Product overview
The HBC-BE120 is a dedicated busbar bending (forming) machine for panel and switchgear builders. It is engineered to form copper and aluminium busbar up to 120 × 12 mm. The design focuses on forming only (no cutting or punching), concentrating hydraulic power for repeatable, clean bends and minimal surface damage. Available in manual (EH) and automatic (ES) variants; compact single-operator footprint; Industry 4.0 ready.

Key capabilities

• Forms copper and aluminium busbar up to 120 × 12 mm
• 200-bar hydraulic forming system optimized for bending
• Standard mobile mold forming radius: 12 mm
• Compact floor-mounted base designed for single-operator use
• Manual (EH) with handy length stopper; Automatic (ES) with programmable length stopper for repeatable angle positions
• Rotating plates and high-resolution encoder for precise angle measurement and reduced surface cracking

Form types (one head, five bend types)

• Twist bend
• Z bend (step bend)
• V bend
• Edge bend
• Normal bend

Highlights from machine description
The HBC-BE120 directs full 200-bar operating pressure exclusively to forming (no shared hydraulics with cutting/punching). Driven by a compact 1.7 kW motor on 380 VAC three-phase, 50 Hz. Hydraulic circuit uses ISO VG 68 oil with a 30 L reservoir for stable operation. Machine weight ~610 kg. Foot pedal for hydraulic arm control and automatic-mode operation. Quick tool change reduces downtime and speeds setups.

Process & capacity (summary)
Function: Busbar bending/forming only
Max capacity: 120 × 12 mm
Max forming radius (standard mobile mold): 12 mm
Material: Copper & aluminium
Positioning (stopper): Manual (handy) / Programmable (ES)

Power & hydraulics (summary)
Rated voltage: 380 V AC, 3-phase
Total power: 1.7 kW
Frequency: 50 Hz
Operating pressure: 200 bar (note: FAQ on source page also references 250 bar — confirm with supplier if critical)
Hydraulic oil: ISO VG 68, 30 L reservoir

Machine & operation (summary)
Machine weight: ~610 kg
Operators required: 1 (single-operator design)
Industry 4.0 ready: Yes
Mounting type: Floor base
Dimensions (L×W×H): 246 × 110 × 135 cm

Included features / functional items

• Quick tool change for faster setups
• Power button for on/off
• Hydraulic power pack dedicated to forming
• Foot pedal to move hydraulic arm and enable automatic-mode operations
• Programmable length stopper on ES (automatic) model for repeatable, hands-off production

Technical characteristics / specifications

• Model: HBC-BE120 (EH = manual; ES = automatic)
• Function: Busbar bending / forming only
• Max material size: 120 × 12 mm
• Max forming radius (standard mobile mold): 12 mm
• Form types: Twist, Z (step), V, Edge, Normal
• Motor power: 1.7 kW
• Supply: 380 VAC, 3-phase, 50 Hz
• Operating pressure: 200 bar (product table) — FAQ may state 250 bar
• Hydraulic oil capacity: 30 L (ISO VG 68 recommended)
• Weight: ~610 kg
• Footprint / Dimensions: 246 × 110 × 135 cm (L×W×H)
• Operators: Single-operator design
• Stopper / Positioning: Handy length stopper (EH) / Programmable stopper (ES)
• Industry 4.0: Ready
• Molds: 5 optional molds available; custom molds on request