Electric bender BEND MASTER 25

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Product overview
The electric tube bender IBP PEDRAZZOLI BEND MASTER 25 features the proprietary IMS management control, 10th generation Intel i7 processor, touch screen and configurable software for optional functions and customer customizations. Automatic loading and unloading systems enable high process autonomy and integration with work islands or robots via configurable I/O. Simple operation, rapid tool change and automatic tool adjustment ensure precision and repeatability for series production and small batch runs.

Key features

• 8 controlled axes: repeatability and stable precision over time.
• Clockwise and counterclockwise bending, with variable and multiradius capability within the same work cycle.
• Proprietary IMS machine management control.
• High productivity and versatility for series and small-lot production.
• Energy saving functions.
• Optional automatic loading and unloading systems for end-to-end process automation.
• Automatic tool adjustment and rapid set-up.
• Thrust modulation for bending very tight radii.
• IGES file import and immediate part-feasibility analysis.
• Material spring-back compensation and remote assistance via webcam.
• Compact bending head and protected rear enclosure for safe operation.
• Handy machine operator panel to manage axes inside the safety area.
• IMS platform available on PC and compatible with Fanuc drives/motors/NC package.

Advantages

• Optimised for repeatability and production efficiency.
• Reduced footprint of the bending head for better accessibility.
• Full protection of the rear area with guards.
• Fast tooling changeover and automatic tool calibration.
• Precise thrust modulation for very small-radius bends.
• Available in clockwise/counterclockwise multiradius version.
• File import (IGES) and immediate feasibility checking.
• Remote support via webcam to reduce downtime.
• Operator panel designed for safe, ergonomic axis control.
• Process automation options for loading/unloading to increase autonomy.

Maximum bend capacity
Ø 25 x 2 mm

Technical data
Dimensions (L x W x H): 6075 x 1645 x 1900 mm
Height of work plane: 1160 mm
Weight: 2390 kg
Bend capacity (steel R=400 N/mm2): 25 x 2 mm
Maximum centre line radius (clockwise): 150 mm
Maximum centre line radius (clockwise-counterclockwise): 68 mm
Bend head maximum vertical stroke: 270 mm
Electric axis precision: ±0,05
Carriage speed: 1676 mm/s
Arm rotation speed: 222°/s
Tube rotation speed: 877°/s
Max tube length on front stop: 3050 mm
Max tube length on rear stop: 4467 mm

Technical specifications

• Model: BEND MASTER 25
• Control system: IMS management control (proprietary)
• Processor: 10th generation Intel i7
• User interface: Touch screen
• Axes: 8 controlled axes
• Bending directions: Clockwise and counterclockwise, multiradius in the same cycle
• Max bend capacity (steel R=400 N/mm2): Ø 25 x 2 mm
• Max centre line radius (clockwise): 150 mm
• Max centre line radius (cw-ccw): 68 mm
• Bend head vertical stroke: 270 mm
• Electric axis precision: ±0,05
• Carriage speed: 1676 mm/s
• Arm rotation speed: 222°/s
• Tube rotation speed: 877°/s
• Max tube length (front stop): 3050 mm
• Max tube length (rear stop): 4467 mm
• Weight: 2390 kg
• Dimensions (L x W x H): 6075 x 1645 x 1900 mm
• File import: IGES capability
• Integration: configurable I/O for interlocking with work islands, robots and operating units
• Automation: optional automatic loading/unloading systems
• Additional: remote assistance via webcam; IMS platform on PC; Fanuc drives/motors/NC compatibility