Electro-hydraulic bender BEND MASTER 38

electrictubeprofile

Product overview
The twin-head tube bender IBP PEDRAZZOLI BEND MASTER 38 is an industrial workstation engineered for medium- to high-volume production. It integrates the in‑house IMS control (IMS.4), a 10th generation Intel i7 control unit and touchscreen interface. Automatic loading/unloading and rapid I/O configuration enable cell integration with operating units or robots. Fast tooling change, automatic adjustments and simultaneous dual‑head operation deliver repeatable precision and reduced cycle times for series and mixed small-batch production.

Features

• 8 electrically controlled axes including translation and rotation.
• Two fully independent bending heads (simultaneous operation possible).
• Symmetrical/asymmetrical bending, multi-radius and variable radius within the same cycle.
• Higher productivity vs linear benders: reduced cycle times.
• IMS management control with graphical touch-screen programming.
• IMS Intelligent Motion System by Pedrazzoli.

Advantages

• Flexible bending system adaptable to diverse production requirements.
• Dual independent heads allow simultaneous processing of the same part.
• Slim machine layout enables bending of tubes longer than the machine useful length.
• Single-cycle production of parts that would otherwise need additional operations on traditional equipment.
• Up to four punching units available.
• Process automation: loading/unloading with weld-search capability.
• Ready for external manipulators and robot integration.
• IGES file import for part programming.
• Immediate feasibility analysis and remote assistance with webcam.
• IMS platform accessible on PC, tablet and smartphone.

Product data (from tables)
Maximum bend capacity: Ø 38 x 2 mm

Technical specifications (table)
Dimensions (L x W x H): 7200 x 2000 x 1450 mm
Weight: 3800 kg
Bending capacity (in steel R=400 N/mm2): 38 x 2 mm
Maximum centre line radius: 150 mm
Minimum distance between the two bending axes with central clamp: 310 mm
Minimum distance between the two bending axes without central clamp: 220 mm
Max distance between the two bending axes: 5200 mm
Carriage opening stroke: 80 mm
Head movement maximum speed: 70 m/min
Maximum bend speed: 160°/s
Central clamp maximum rotation: 250°/s

Characteristics / technical specifications

• Model: BEND MASTER 38 (twin-head tube bender).
• Control: IMS.4 management control with graphical monitoring and touch-screen programming.
• Processor: 10th generation Intel i7 (control unit).
• Axes: 8 electrically controlled axes (translation and rotation).
• Bending heads: 2 independent heads (simultaneous operation possible).
• Maximum bending capacity: Ø 38 x 2 mm (steel R=400 N/mm2).
• Maximum centre line radius: 150 mm.
• Machine dimensions (L x W x H): 7200 x 2000 x 1450 mm.
• Weight: 3800 kg.
• Max head speed: 70 m/min; max bend speed: 160°/s; central clamp rotation: 250°/s.
• Automation: automatic loading/unloading, weld search, predisposition for external manipulators, IGES import, remote assistance capability.