OverviewThe CrimpLine 640 EXTENDED is a crimping machine for applying individual terminals to single and multi-core wires with medium cross-sections. The operator positions the wire and starts the cycle via the foot switch. The machine design emphasises reproducible crimp connections, short set-up times and modular expandability. Crimp applicators are interchangeable via a quick-change device to process different terminal types. Crimping speed and process parameters are adjustable to suit terminal and wire geometry.
Operating interfaceThe unit is operated via an HMI (STI 2015) touchscreen with an intuitive menu, multilingual support, configurable user roles and selectable operating modes. Network functions enable integration into production lines and remote monitoring.
Safety and complianceOperator safety is provided by a monitored sliding cover that interrupts the electrical safety circuit when opened and stops the machine. A manual handwheel allows safe test operation after changeover or maintenance. The machine meets applicable European directives for mechanical and electrical safety and electromagnetic compatibility. Illustrations are exemplary and may show options or specific equipment.
Base equipment- Crimping machine
- Machine cover
- Foot switch
Optional extensions- Specific wire gripper
- Networking module
- Remote service module
Technical data (table)Processable materials:
Wire: Single and multi-core cables
Wire cross section: Up to 35 mm² [1]
Terminals: Longitudinal or transversely belted strips, individual single terminals
Performance and geometry:
Drive: 3 kW three-phase motor
Motor speed: 1420 rpm
Pressing force: 50 kN
Stroke: 40 mm
Closing height: Max. 195.78 mm [3]
Controls:
HMI: STI 2015
Display: Touchscreen
Supplies and interfaces:
Power supply: 3x 400 V, 50/60 Hz
Compressed air: 6 bar
Network: RJ-45
Dimensions and weight:
Width x Depth x Height: 760 x 890 x 760 mm [2]
Weight: 300 kg [2]
[1] Depending on material and terminal geometry.
[2] Approximate specification in basic equipment.
[3] To be adjusted to a closing height of 135.78 mm via adapter.
Technical specifications- Model name: CrimpLine 640 EXTENDED
- Intended use: Crimping individual terminals on wires with medium cross-sections
- Drive power: 3 kW three-phase motor
- Motor speed: 1420 rpm
- Pressing force: 50 kN
- Stroke: 40 mm
- Maximum closing height: 195.78 mm (adjustable to 135.78 mm via adapter)
- Processable wire cross section: up to 35 mm² (depending on material and terminal geometry)
- Terminals supported: longitudinal and transversely belted strips, individual single terminals
- HMI: STI 2015 touchscreen with multilingual support and user roles
- Power supply: 3x 400 V, 50/60 Hz
- Compressed air requirement: 6 bar
- Network interface: RJ-45
- Dimensions (W x D x H): 760 x 890 x 760 mm (approx.)
- Weight: 300 kg (approx.)