Layer palletising system APS 3085

towerautomaticCartesian

Product overview
The APS 3085 is a single-column palletizing system based on two Cartesian axes motion for the palletization of cases, bundles, trays and other commonly used packs. The system is composed of several modules configurable in a customized manner depending on the logistical conditions of the end-of-line and the palletizing requirements. The core of the APS ERGON system is the module of the vertical axis (a fixed column, liftable by crane only), along which the horizontal operational beam runs on recirculating-sphere guides. The horizontal beam, along which the picking head-holding arm runs on recirculating-sphere guides, can be combined with various modules.

Modules / standard and optional equipment

• 90° product infeed module and layer pre-composition system
• Pallet module with maximum load capacity of 300 kg (standard). Max. configuration: up to 10 pallets with maximum height of 150 mm and maximum load capacity of 30 kg/pallet. Pallet modules with higher load capacity are available as optional
• Pad-inserting module (optional): pad magazine and pad-inserting unit with controlled axes
• Protection bars
• Double-entry infeed with 90° layer-forming system: 2 rubberized cadencing belts, 2 product infeed belts and 1 one-way translation system to form rows and layers
• Row transfer device: managed by two motorized bars (one per row) and a layer preformation belt with two motors
• Pack rotation device (optional): devices to turn packs fed to the palletizer via contrast cylinder or manipulator
• Empty pallets feeding system: roller conveyors with maximum storage capacity 300 kg (higher capacity optional) and/or maximum total height up to 1800 mm
• Pad feeding system (optional): adjustable pad-inserting module with suction-cup gripping system (4 to 8 adjustable points); automatic interlayer pad loading available as optional
• Pallet roller conveyor: painted steel frame, rollers Ø 76 mm, 150 mm pitch, motorised via 5/8 inch chain; electronically reversible central motorization; available lengths: 1500 mm, 2000 mm, 2500 mm and 3000 mm

Operation and motion
The picking head picks the pack layers from a conveyor belt at operator's height. Vertical movements of the beam and horizontal movements of the head-holding arm are activated by brushless motors, ensuring precise and harmonic trajectories during all palletizing phases. The pallet infeed conveyor forms the row together with the translation system that, with a one-way movement, contributes to the formation of the layer.

User interface and control
All operations are controlled by a user-friendly machine automation and control system, enabling easy and efficient use of the palletizing system by the operator. The APS ERGON is supplied tested and fully assembled and cabled where specified, with short start-up time via standard connectorized cables and sercos fieldbus connection to the central module.

Advantages

• Compact and ergonomic structure: space saving inside the bottling/packing line and easy, safe access for use, cleaning and maintenance
• Operational flexibility: multiple palletizing patterns, wide customization for changeover, product change and plant layout requirements
• Quick and precise movements: machine axes controlled by brushless motors for highly dynamic, harmonic and precise movements
• Low operating costs and reduced maintenance: optimized TCO (Total Cost of Ownership)
• Eco-friendliness: use of ICOS motors with built-in servo-driver to simplify wiring, increase energy efficiency, reduce noise and component wear

Supported pallet formats
Handles 800x1200 mm and 1000x1200 mm Euro pallets (other formats available upon request).

Technical specifications

• Model: APS 3085 ERGON Series
• Speed (PPM): 85
• Application: palletizing of cases, bundles, trays and similar packs
• System architecture: single-column with vertical fixed column and horizontal beam on recirculating-sphere guides
• Motors for axes: brushless motors (horizontal beam and head-holding arm)
• Energy-efficiency motors: ICOS motors with built-in servo-driver (reduced wiring, improved efficiency)
• Standard pallet module max load: 300 kg (optional modules with higher capacity available)
• Empty pallet magazine: capacity up to 300 kg and/or total height up to 1800 mm
• Layer forming: 2 rubberized cadencing belts + 2 product infeed belts + 1 one-way translation system
• Row transfer: two motorized bars and layer preformation belt with two motors
• Pad-inserting: optional, suction-cup gripping system adjustable from 4 to 8 points; automatic loading optional
• Pallet roller conveyor: rollers Ø 76 mm, 150 mm pitch; motorised via 5/8 inch chain; lengths: 1500 / 2000 / 2500 / 3000 mm
• Handling pallet formats: 800x1200 mm and 1000x1200 mm (other sizes on request)
• Supply condition: tested and supplied fully assembled and cabled for specified modules