Automated loading system INSERTLOAD

for traysrobotizedfor machine tools

Overview
insertLoad is an automated loading solution for STUDER S31 and S33 cylindrical grinding machines with centre distances of 400 mm, 650 mm and 1000 mm. The system handles chuck parts up to Ø 100 mm and shaft parts up to 300 mm. Parts are supplied via a standardized drawer system. The base module enclosure includes a loading hatch adapted to the machine design for safe and clean operation.

Benefits

• Standard automation for small to medium-sized workpieces
• Intuitive setup wizard for fast and reliable configuration
• Quick changeover and reconfiguration in under 15 minutes
• Simple and repeatable part feeding
• No robot programming knowledge required
• Short delivery time due to standardized modules
• Expandable to meet future production requirements

Technical Data (table)
Machine type: S31 and S33 with centre distances 400 mm, 650 mm, 1000 mm
Spectrum of parts: Shaft and chuck parts
Autonomy: Two part trays available; autonomy varies with part size
Workpiece dimensions: Part length: max. 100 mm (chuck parts); max. 300 mm (shaft parts); Part diameter: max. Ø 100 mm; Gripping diameter: min. Ø 6 mm – max. Ø 70 mm; Part weight: max. 1.5 kg with dual gripper; max. 5 kg with single gripper
Workpiece loading time: 8 s (dual gripper); 18 s (single gripper); Re-provisioning time: 11 s
Control system: Operation via C.O.R.E. panel and Siemens 9" handheld screen
Construction and equipment: Basic frame with enclosure and setup door; Fanuc LR Mate 200iD robot with Fanuc linear axis; two individually loadable pallets; separate SPC / NOK deposit
Installation space approx.: Width: 1500 mm; Length: 1400 mm

Technical characteristics / specifications

• Compatible machines: S31 and S33 (centre distances 400 / 650 / 1000 mm)
• Suitable parts: chuck parts (max. length 100 mm) and shaft parts (max. length 300 mm)
• Max. part diameter: Ø 100 mm
• Gripping diameter range: Ø 6 mm – Ø 70 mm
• Max. part weight: 1.5 kg (dual gripper) or 5 kg (single gripper)
• Part loading times: 8 s (dual gripper), 18 s (single gripper); Re-provisioning: 11 s
• Robot: Fanuc LR Mate 200iD with Fanuc linear axis
• Control: C.O.R.E. panel + Siemens 9" handheld screen
• Installation footprint: approx. 1500 mm x 1400 mm