Turnkey PCBA solutions for weaving machinery deliver one‑stop printed circuit board assembly and module integration engineered for textile industry conditions (high vibration, dust, continuous operation). Backed by 20+ years of EMS experience, the offering covers PCB design and reverse engineering, precision SMT/THT assembly and full box builds for automation of weaving lines.
Services / Turnkey offering- PCB Design & Reverse Engineering: replication, optimization and upgrade of legacy boards; Gerber/Altium/ODB++ workflow support.
- PCBA Manufacturing: advanced SMT, THT and mixed‑technology lines for fine‑pitch BGA, QFN and ultra‑small passives.
- Box Build & Final Assembly: complete integration including cabling, enclosures and electromechanical assembly delivering ready‑to‑use modules.
- Testing & Validation: AOI, X‑ray for BGA, ICT and functional testing (FCT) as standard.
Additional benefits- Fast prototype-to-production lead times
- Quality assurance to IPC‑A‑610 Class 2 & Class 3 and ISO 9001
- Conformal coating and potting options for dust/humidity protection
- Technical support for industrial drive and control applications
Applications- Electronic Dobby and Jacquard controllers
- Weft feeders and tension control systems
- Warp‑stop modules and safety interlocks
- Main control units for air‑jet and water‑jet looms
Technical features / specifications- PCB Layers: 1–24 layers (HDI supported)
- Base Materials: High TG FR4 (TG170+), CEM‑3, Aluminum (metal core)
- Board Thickness: 0.4 mm – 3.2 mm (standard 1.6 mm)
- Copper Weight: 1 oz – 6 oz (heavy copper available)
- Surface Finish: ENIG, Lead‑free HASL, OSP, Immersion Silver
- Assembly Technology: SMT, Through‑Hole (THT), Mixed Technology
- Component Size: passives to 01005; fine‑pitch BGA (0.25 mm), QFN, CSP
- Protective Measures: conformal coating, potting/encapsulation
- Testing Protocols: AOI, X‑Ray, ICT, FCT
- File Formats Accepted: Gerber RS‑274X, ODB++, Altium; BOM (Excel/CSV)