In-line capping machine

asepticautomaticautomated

Overview
The Capper 25 by Trepak is a compact cap applicator designed for Tetra Brik® Aseptic cartons with DIMC openings. Engineered to match the speed and functionality of Tetra Pak® A3/Flex DIMC filling lines, it delivers automated cap sorting, orientation and reliable application with a small footprint suitable for inline integration.

Quick facts

• Cap applicator for Tetra Brik® Aseptic
• Matches A3/Flex DIMC filling line speed
• Compact footprint for easy integration

Features

• Cap detector – Integrated detection and automatic ejection of uncapped packages to protect line output quality.
• Operator Interface – Tetra Pak Operator Panel with intuitive touch screen for fast setup and troubleshooting.
• Cap sorting unit – Automated sorting and orientation to ensure correct cap position at application.
• Quick change belt – Fast belt replacement to minimise downtime and maintain production continuity.
• Neck drying unit – Directed air drying of the DIMC neck/opening to remove residues before capping.
• Belt brake – Controls speed and spacing between packages to enable accurate cap placement.

Applications / Packages
Designed for Tetra Brik® Aseptic cartons (DIMC openings). Typical supported formats include:

• Tetra Brik® Aseptic Edge — 500 ml, 1000 ml
• Tetra Brik® Aseptic Ultra Edge — 1000 ml
• Tetra Brik® Aseptic Mid — 1000 ml
• Tetra Brik® Aseptic Slim — 1000 ml

Operational benefits

• Integrates with Tetra Pak A3/Flex DIMC filler speeds to preserve line throughput.
• Small footprint simplifies line layout and downstream integration.
• Automatic rejection of uncapped packs reduces rework and product loss.
• Intuitive operator panel shortens training time and eases troubleshooting.
• Quick-change and quality-control features reduce downtime and improve cap application consistency.

Services & support (product-related)
Offered services include installation and commissioning, preventive maintenance, spare parts, upgrades and operator training to maximise uptime and equipment lifetime.

Technical specifications

• Model name: Capper 25
• Brand / maker: Trepak
• Intended use: Cap application for Tetra Brik® Aseptic cartons (DIMC openings)
• Compatibility: Matches Tetra Pak® A3/Flex DIMC filling lines
• Key components: cap detector, cap sorting unit, operator touch panel (Tetra Pak Operator Panel), neck drying unit, quick change belt, belt brake
• Main functions: automatic cap sorting and orientation; ejection of uncapped packages; neck drying prior to capping; speed and spacing control
• Benefits: compact footprint for inline integration; simple operation; reduced downtime via quick-change features
• Referenced pack volumes: 500 ml and 1000 ml Tetra Brik® Aseptic variants