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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 1350kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-700kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) and M-2000iA (900-1350kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-250kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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KR 40 PA
It really stacks up: the new KUKA palletizing robot is capable of stacking europallets up to 1,6 m net height. State-of-the-art materials (carbon fiber composite CRP) make the robot extremely light, without sacrificing high stiffness.
KR 100-2 PA
It really stacks up: the new KUKA palletizing robot is capable of stacking europallets up to 3 m net height. State-of-the-art materials (carbon fiber composite CRP) make the robot extremely light, without sacrificing high stiffness.
KR 180-2 PA
It really stacks up: the new KUKA palletizing robot is capable of stacking europallets up to 3 m net height. State-of-the-art materials (carbon fiber composite CRP) make the robot extremely light, without sacrificing high stiffness.
KR 180-2 PA Arctic
The frost-proof palletizing robot. Ice-cream, pizza, fast-food, fish filets - the "Arctic" can handle any pallet, however frosty the load. At temperatures down to -30 C, it still shoulders its full payload of 180 kg: without a protective shroud and without any heating - just as you%u2019d expect from a technological pioneer like KUKA.
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PALLETIZING ROBOTS:
Designed specifically for palletizing, reliable Motoman EPL-series Expert Palletizing robots are available in 80-, 160-, 300- and 500-kg payload models. Heavier-payload four-axis EPL-series robots can service multiple infeed conveyors and pallet build locations. Internally routed air and I/O signal lines through all four robot axes virtually eliminate cable and hose wear. A unique Utilities Management Package provides an optimized method for connecting to the end-of-arm tooling. The economical five-axis EPL80 palletizing robot uses traditional external cabling and is designed to service multiple infeed conveyors and a single pallet build location. Featuring a slim wrist and compact body, the EPL80 is ideal for end-of-line palletizing solutions that require minimal footprint.
EasyPallet Pendant and PC-based off-line programming software are available as options to simplify programming of palletizing applications.
PalletWorld is a modular solution designed to provide high-throughput robotic palletizing for a majority of palletizing applications. Pre-engineered modules are integrated with an EPL palletizing robot to achieve the functionality and throughput. Modules include standard vacuum, mechanical and clam-shell type grippers than can accommodate a complete range of bags, cases or irregular shapes, as well as infeed conveyors, pallet locators, pallet racks, pallet outfeed conveyors, etc. These flexible add-on modules allow for customizing or upgrading system capabilities.
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palletising robot for all branches of trade
Through innovative robot solutions palletising-robot system PARO , our customers are furnished with modular systems especially qualified for operational tasks in the domain of packaging. The short amortisation periods of under a year are especially convincing in this context.
Automation is the key to higher productivity!
In this sense, the technique has to be simple, the components have to be durable and the operation has to be functional.
Just that is our principle.
Under these preconditions, the PARO palletising robot was developed from the first screw to the last software bit on the premises of roTeg.
The gripping system is included!
The gripping tool is the "heart" of every robot. We palletise and depalletise almost every kind of package with a multitude of default grippers from vacuum grippers, clamp grippers and under-gripping systems to special grippers.
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ROBOT P4
ROBOTIC PALLETIZING CELLS WITH APPLICATION ENGINEERING.
Characteristics:
- Palletizing systems by means of industrial robots, versatile for either bags, boxes, drums, sheets and pallets handling.
- Possibility to attend several picking lines simultaneously.
- Grip device for bags handling.Central-type or side-type grips according to the bags and patters to be confectioned.
- Wide range of packages handling.
- Capability to attend several packages lines, forming several pallets simultaneously (multi-palletization).
- Wide range of industrial applications apart from palletizing itself: bag-in-box systems, picking, etc ...
- Integration of other machinery and processes inside the palletizing island such as box forming and closing or wrapping.
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 1350kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-700kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) and M-2000iA (900-1350kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-250kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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The Robot -ROMEO - HSG1 is a four-axis industrial robot robustly built for continuous operation which was conceived for the main activities of palletizing, depalletizing and sorting. The four movement axis are described as "Column turn", "Gripper arm up/down", "Bend gripper arm", "Turn gripper". The drive operates in all axis through transistor controlled, low-inertia AC servo-motors with integrated brakes and resolvers.
Main advantages:
- Room-saving slim construction
- High operating speed
- Simple programming on and off-line
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The MD400N has been specially designed for palletising work. The big coverage and high speed provide a much better efficiency for the palletising of heavy packages and cases. The 5 axis construction gives a huge multi-functionality for complex work processes.
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A 4-axis, multi-articulated robotic palletizer requiring minimal space to completely automate product loading and unloading. With a 310 lb. (140 kg) lifting capacity, its an ideal tool to relieve the burden from your employees, eliminating repetitive motion and back injuries associated with manual palletizing.
Columbia/Okura robots are easy to operate and backed by 24 hour, U.S.-based parts and service support.
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This area is all about packing a variety of items into boxes.
It includes robot-based case packing - smaller boxes packed into larger ones, and racetrack packing - many items picked simultaneously with the aid of grippers.
In this respect ABB's new 4-axis IRB 260 is ideal for most applications not demanding full 6-axis versitality. It also features an impressive 30 kg payload capacity.
You have a choice of standard 6-axis robots depending on the conditions of each application. Furthermore, ABB's unique vision-aided conveyor tracking facilitates continuous production flows and packing on the fly.
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Kawasaki's line of palletizing robots provide industry leading long reach and high payload capabilities. Kawasaki palletizing robots can handle loads up to 880 lbs. and speeds of more than 2,400 cycles per hour.
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Mechanical controls found in the machines that transport the finished product to the predetermined destination equipped with identification, checking, and sorting.
These machines are availabile according to the needs of the product.
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Designed specifically for palletizing applications, the four-axis EPL500 Expert Palletizing robot is a high-performace manipulator that features internally routed air lines and wiring between the base of the robot and the end-of-arm tool. This virtually eliminates cable and hose wear.
The EPL500 features a 500-kg (1,102.5 lb) payload capacity with a 3,159-mm (124.4") horizontal reach. EPL-series robots are available with 80-, 160-, 300-, and 500-kg payloads to meet a wide range of palletizing requirements.
The EPL500 can service multiple infeed conveyors and/or pallet build locations. Its fast axial speeds (up to 445 per second) reduce cycle times and increase production output.
MotoSim EG off-line programming software is available as an option to simplify programming of palletizing applications.
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Dematic introduces AMCAP, a high performance automated system for building mixed-SKU pallets, addressing the latest requirements by customers in retail, grocery, manufacturing, food and beverage industries, extending the capabilities of the first genuine mixed case systems delivered by Dematic. AMCAP offers several advantages over other available solutions.
Item handling
AMCAPs sophisticated gripper can handle over 10,000 different items, including small boxes, cans or jars in cardboard trays, open or closed cartons, drinks, sacks and large unstable tissue containers.
Ultra-high performance & accuracy
The system achieves extremely high throughputs. Palletising continues even while pallets are being changed. The overall design delivers an ultra-high rate; working considerably faster than manual methods, outperforming all other automated systems and vastly reducing errors.
Sequenced build
Using data such as unit size, weight and family groups, intelligent software calculates the way the pallet is built based on customer needs.
High pallet stability & density
The intelligent software design of the build sequence increases pallet density. As the pallet is built it is automatically wrapped, delivering a stable pallet for transportation and allowing higher pallets, delivering reduced transport costs.
Flexibility to customer needs
The tried and tested core modules of AMCAP can be combined in various ways to meet customer requirements. It is also flexible in that it can handle pallets or roll-cages of various sizes.
These factors contribute to a fast return on investment. Dematic is ready to test various types of order pallets and invites customers to view the system.
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Handles all types of bags: Kraft paper, polycarbonate, PVC coated, woven mesh, cotton and strata-pack.
- One to three bag infeed conveyor(s).
- Load building station(s).
- Full load discharge conveyor(s).
- Perimeter safety guarding.
- Automatic pallet dispenser.
- Control panel.
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A palletising system for productions of up to 600 bags/hour, with special emphasis on their small size and high level of versatility with regards to bags that are difficult to palletise.
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In recent years, there have been great advances in product sales and distribution systens.
This has led food companies to have to work with their own brands and with customer brands. This has caused the entire storage, labelling and packaging process to become more complex, thereby increasing the costs. For a number of years, EZMA S.A has dedicated considerable time to studying storage problems and their possible solutions. It has thereby achiaved cost reductions and has successfully constructed practical and versatile warehouses through personalised studies for every customer.
Standard machinery that we manufacture:.
Cager
Decager
Paletiser
Depaletiser
Machinery with different degrees of automation in order to achieve the rational operation of all processes..
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The depalletising robot of the two types DeRo 800 and 1000 for Euro and industrial pallets has been designed for the layerwise depalletising of packages (e.g. glasses). The robot makes use of its 3 operating axes to securely place the layers on a reception table and to simultaneously remove the interlayers.
The gripper
A reliable gripping system is indespensible for the collection of complete layers. The gripper designed and manufactured by our company encloses the upper package layer and pulls it onto the layer sheet positioned behind the pallet. Back at the reception table, the complete layer is pushed back and the interlayer still resting on the packages is lifted and placed on a seperate stack.
The control system
The control system of the PARO palletising-robot system is trendsetting in the field of automatic palletising. Thanks to the simple and intuitive software layout, it is possible to operate the system already after brief instructions. The user can carry out all functions of the device via the touch-screen opearting interface by a touch of his finger.
The application of the latest control-system components, such as IPC and CAN-Bus, facilitates the integration of any kind of periphery into the PARO-Control system (bar-code scanner, scales, conveyor systems, etc.).
DeRo is qualified for an application in pharmaceutical industry and can serve several pallet sites. In the development of the system, great emphasis was placed on the application of low-maintenance components. The three axes of
the robot are driven by maintenance-free servo motors. The robust and simple kinematics reduce maintenance costs to a minimum.
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This bulk depalletizer delivers low level operation and container discharge, providing the simplicity and convenience of a floor level machine. Its clean, open profile ensures high visibility and the floor level operator station makes it easy to control operation and review operating data. Designed with innovative features to maintain total bottle control during depalletizing, and built for long-term production, this depalletizer is the solution for bottle handling productivity.
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DEP200 Depalletizer
DESCRIPTION
Machine for depalletizing round/oval bottles up to 3500 bottles per hour
ADVANTAGES
The bottles leave the machine ordered on the conveyor
Less bottle damages
Low cost compared to unscramblers
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Serie DPA
DPA
Depalettizer from top to bottom
Output: 240 layers/hour
The automatic depalletizer DPA is designed to adapt any type of products, differentiating the bottles transfert system from pallet to the bottles exit conveyor belt.
In the automatic version pallet entry with the motorized roller-chain and pallet are located on the load platform that is adapted to lifting the pallet layer to layer. The bottles with a mechanical pusher system are pushed on the download belt.
The extracting of the layer is managed automatically and it is deposited in its layers magazine.
The machine is designed with maximum simplicity to guarantee high efficiency, easy in changing format and little maintenance.
The depalletizer DPA is available also in antiexplosive version: Serie DPA/AD.
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CASI robotic depalletizing systems are capable of depalletizing cases, bags, bundles, trays, totes, pails, pallets and sheets. Depalletizing robotic work cells are the solution for unloading palletized product. Each depalletizing cell is custom designed for your project requirements and plant layout. All CASI robotic depalletizing systems feature a multi-axis articulated arm robot, which provides the ultimate in flexibility and reliable operation. With fast, pre-programmed changeovers and customizable end-of-arm tooling, the system can easily depalletize a variety of different products.
Ask us about a custom solution for random product and case sizes. CASI provides some of the most cutting edge controls in the industry. Custom applications and tooling also available.
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Function
Layer by layer a fully loaded pallet is split into single packages or cartons. A picking conveyor approaches the "gap" under the top layer of the pallet. The TGW grip-roller (patent pending) on the front end of the conveyor enters the "gap" and raises the first row of packages and transfers the complete layer, row by row to the adjacent belt conveyor. The entire layer is then transferred to the subsequent conveyor system before the grip-roller positions below the next layer and continues the process until the required number of layers have been "split" from the pallet.
Product Integrity
Each package or carton is fully supported accross its base surface throughout the entire process. This support prevents product damage and enables the system to handle the widest possible range of packaging materials.
During the de-palletizing process the pallet load is also secured by lateral supports. These securing plates support the top two layers of the pallet from three sides throughout the layer splitting process.
Technical Data
De-palletizes layers of SKUs accross the widest range of packaging materials including trays, shrink-wrapped foil, cartons or sacks
- performance: 35 pallets per hour
- maximum weight per single package or carton: 0.5 - 35 kg
- maximum weight per layer: 250 kg
- noise level 72 dB(A)
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SEND PLASTIC BOTTLES TO THE RINSER/FILLER DIRECTLY FROM THE PALLET.
- No more bottle necks.
- No accumulation tables.
- No operator.
- Greatly reduced floor space.
- We have solutions for all speeds. Unlabelled and pre-labelled bottles.
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Pal-Kombigrip is an automated steady-pallet low-infeed palletizer with gripping heads suitable for plastic crates and bottles.
Designed for medium-speed output, Pal-Kombigrip can reach higher speeds by palletizing on two stations at the same time.
Configurable as required, the Pal-Kombigrip is highly reliable, has reduced maintenance, and will cope with the toughest load flows.
Different types of clamping heads may be fixed on the lifting trolley according to the application and type of production to be handled.
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The ADB10 system allows the automatic depalletisation of glass containers.
MACHINE MODEL PRODUCT DIMENSION MAXOUTPUTcpm
ADB 10 Glass containers Min 60 mm 200
ADB 10 Glass conteiners Max 175 mm 600
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A range of products is available that has particularly been designed to meet your requirements on gravimetric filling of containers from 1 kg to 3,000 kg. You can choose from a variety of semi-automatic and fully automatic filling machines. We can offer complete systems for fully automatic packaging processes through the combination of filling equipment with our conveyor and palletising system.
Vacuum palletiser for drums type FP-VH.
A gripper with vacuum pads lifts rows of filled drums from the roller conveyor, moves them over the pallet and places them down according to the pallet arrangement scheme.
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The AC420 HS system with stationary pallet and with the two versions at single or double infeed, allows the automatic palletisation of cases and bundles through high level infeed conveyors.
MACHINE MODEL PRODUCT PACKS/LAYER OUTPUT ppm
AC 420 HS Case/Bundles 5 20/1
AC 420 HS Case/Bundles 10 32/1
AC 420 HS Case/Bundles 15 40/1
AC 420 HS Case/Bundles 22 55/1
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The system PM 6 allows the automatic palletisation of filled cans at high level infeed with a magnetic pick-up head.
MACHINE MODEL PRODUCT DIMENSION MAX OUTPUT cpm
PM 6 Cans Min 45 mm 1500
PM 6 Cans Max 175 mm 450
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A 4-axis, multi-articulated robotic palletizer capable of handling 25 cycles/min.for bags (24 bpm) and 20 cycles/min. for cases (up to 120 cpm). They're easy to operate and designed to fit into tight spaces while maximizing the working envelope. With 150+ U.S. installations, and 24 hour U.S. based parts and service support, Columbia/Okura robots provide the best robotic palletizing solution available.
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Palletizers, Palletizing robots
