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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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Diecasting cells
Rea Robotics uses ABB, KUKA and FANUC robots, which are resistant to the action of lubricants, dust and heat, to produce flexible cells for the following production processes:
- press unloading;
- part cooling and control;
- die lubrication;
- shearing machine tending;
- palletizing of castings.
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Automated Casting Pouring Stations
Automatic Pouring Basin Manipulator
The automatic pouring basin manipulator, controlled and powered by the automatic ladler, completes the automation of the pouring operation by lifting the pouring basin from one flask, inverting the basin for blow-out, and setting the basin in place on the next flask.
Features
One (1) Automatic Ladler
Pouring capacity to 200 pounds (91 kg.) of aluminum
Radius of approximately 80 inches (2030 mm)
Maximum 270 degree rotation capability
Includes mechanical operating unit, hydraulic power unit, and electrical controls.
Mechanical Operating Unit
A heavy steel base plate supports the hydraulic rotary actuator and rotating superstructure. The rotating base carries the ladle support arms and the hydraulic cylinders, which raise the arms and tilt the ladle. Electronic position feedback and proportional control valves are used on all motions.
All bearings used on the hot end of the ladle support arms are nitrided H-13 tool steel. Sheet steel shielding is used to guard all operating components at the base of the unit. Two fabricated steel ladle cups are included with the mechanical operating unit.
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Robotized system for heating and positioning samples for Hopkinson benches.
Hopkinson benches are test benches for the characterization of materials under dynamic mechanical solicitations.As temperature has a key role in materials behaviour, it is therefore quite important to perform those tests at different temperatures.The system described below allows automated heating and manipulation of the tested samples, without any change in the temperature of the extremities of the Hopkinson bars, improving significantly the test conditions and providing so much more relevant results.
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This robotic system is designed for interlock assembly hot-press in the automotive industry
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Fastems' RPC (Robotized Production Cell) is a modular robot cell designed for tending applications of various CNC machines such as lathes, machining centers and other machine tools.
With standard options, the RPC can be easily adapted for applications such as finishing work pieces, cleaning, gauging and even light machining. The main structure of the RPC cell consists of a single transferable unit that enables fast installation. It is easy to relocate if required.
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robomation is the flexible standard module robot cell which will increase your productivity in manufacturing with workload capacity up to 1kg. The robomation is available in two flexible load/unload versions:
- robomation F100 equipped with a fixed robot ceiling mounted for loading / unloading of your machine through a key hole.
Fast availability and short delivery
Compact, space-saving design
Market leading robot solutions from 30 years of Seckler experience
- robomation LM100 equipped with a gantry mounted robot for direct loading/unloading of your machine tool.
For applications in wet, dirty environments or in dry areas
Efficient and reliable integration to peripheral modules.
Constantly upgradeable, easily modified, always reusable
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The RML-MX is the solution for automatically loading the magazines of your packaging machinery. Each RML-MX is designed to your specific project requirements, but they all feature a multi-axis articulated arm robot, which provides the ultimate in flexibility and reliable operation. With fast, pre-programmed changeovers and customizable end-of-arm tooling, the RML-MX can be configured to load an assortment of different packaging machinery magazines, including case erector, tray former, carrier erector and cartoner magazines. Plus, as your needs change, the RML-MX can change with you.
For loading knocked-down cases into a Pearson case erector, pallets of knocked-down bundles of corrugated cases are transferred into the cell. Once in place, the multi-axis robot picks a bundle of knocked-down cases from the pallet and places the bundle in a secondary device that cuts and removes the banding. Once the banding is removed, the bundle is lowered into place on the magazine of the case erector.
For loading knocked-down carriers or cartons into a magazine, the multi-axis robot picks case of carriers or cartons from the pallet and places it on a secondary device designed by Pearson. The device inverts the case and positions the blanks onto the magazine of the carrier erector or cartoner. Once empty, the case is lifted from the magazine and removed for disposal. The carriers or cartons are then advanced into the machine.
Features:
- Highly reliable robotic arm design with MTBF of over 60.000 hours
- Fully-interlocked perimeter guard package
- Flexibility to accommodate layout requirements
- Fast, pre-programmed changeovers
- Customizable end-of-arm tooling
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Robotized fixing of rings of water-heater.
This robotized cell makes it possible to take rings of water-heater since a conveyer and to hang them to the flight, by the technique of the "conveyer alignment", with a hook interdependent of an air conveyer which forwards them to a cabin of painting.
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ROBOTIC CELL FOR CNC TOOL MACHINE
Components:
6 axis Kawasaki Articulated robot
Vision system with integrated camera Cognex In Sight 5400
Management software InSight by PC
Our loading/unloading robotic cells fit to any CNC tool machine. The vision system with integrated camera recognize exactly the position and the orientation of the particular at work on the belt conveyor.
Upon request, the entering workpieces can be loaded by a completely automatic feeding and recovery unit.
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RPC-G
Fastems RPC-G is a modular robot cell designed for loading and unloading workpieces to CNC machines, especially lathes. The RPC-G cell consists of a single transferable unit that enables fast installation and, if necessary, easy relocation of the system. Both new and existing machines can be automated with a minimum of effort. The gantry concept provides good accessibility to the machine tool in manual mode-, as well as easy implementation of diverse material feed designs that can be geared to the workpieces, quantities, and physical size.
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DMG offers you the complete spectrum of automation technology, starting with the automatic pallet changer, across to manufacturing cells from 2x to 30x pallet storage, up to systems with pallet and workpiece handling by means of portal loaders or robots. In addition, turn key projects for mass production with integrated complementary processes such as parts cleansing, deburring or quality assurance belong to the expertise of DMG AUTOMATION.
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Handling and process cells
Rea Robotics designs and manufactures cells with the aid of robot control and quality control vision systems.
Analysis of various production processes:
• deburring;
• siliconizing;
• palletizing;
• forging press tending;
• CNC machine tending;
• transfer tending;
• plastic injection machine tending;
• automatic storage system tending;
• assembly.
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Articulating Robots
For applications that demand complex movement in space such as multiple repositioning of parts for inspection purposes, or where accessibility from the top is limited, Wes-Tech uses articulating robots from proven manufacturers as an integral part of the automated solution.
Benefits
- Wider application range with standard equipment.
- Low implementation risk “been there, done it before.”
- Improved return-on-invested capital.
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Automated Loading Options__Robot Load System.
The Drake robot load system for grinders features an adjustable infeed conveyor and grippers designed by Drake for maximum flexibility. The entire grinding and load/unload process is programmed into the machine control by Drake. The system provides consistent handling and maximum throughput for increased productivity.
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Number of pallet stations
depending on the length of the magazine and the height of the work pieces, may be configured according to customer requirements
Change of gripper possible
External tools Changing external tools from the magazine directly into the spindle of the machine or the local tool changer is possible
Work piece weight maximum 150 kg (including the pallet)
Weight without pallets app. 1500 kg per unit of magazine
Space saving linear pallet changer and external tool changer for automation of one or several machines
Integration of machines from other suppliers possible, for example measuring machines
Chip identification optionally available
Very simple construction, reliable, robust and with little maintenance
Length of magazine may be set up as necessary
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Diecasting cells
Rea Robotics uses ABB, KUKA and FANUC robots, which are resistant to the action of lubricants, dust and heat, to produce flexible cells for the following production processes:
- press unloading;
- part cooling and control;
- die lubrication;
- shearing machine tending;
- palletizing of castings.
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This flexible, high speed machine sorts, collates, orients, and places products in a precise manner. When the machine's vision system senses the orientation of randomly placed products moving rapidly down the eight foot conveyor, the robot picks up the product, properly orients it and deposits it into a bucket conveyor, cartoning operation or other downstream machine. The picking cell performs its functions in a smooth, organized fashion, and integrates seamlessly with other machines on the production line.
End user flexibility is a core feature of this machine. With minimal or no changeover, the picking cell can handle a wide array of products as well as create variety packs. The re-deployable cell can easily be re-tooled to serve a different line, product application or new production need.
Features and Benefits
- Speeds up to 180 picks per minute
- Flexible product handling, collating, and transfer capabilities
- Eliminates traditional hand loading of bulk product
- Stand alone system
- Quick, easy electronic change-over
- Re-configurable for future applications
- Unpicked product can be re-circulated
- Features the world's fastest robot
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Ehcolo supplies robotic systems, based on MOTOMAN robots. And based on our yearlong experience with our own manufactured gantry robots, we manufacure and supply pick-up units and the pheriferical equipment like conveyors etc.
Our goal at start of using robots in palletising was, that we should reach a performance quality as close as possible to our own palletisers, a level of quality, we have not been able to see elsewhere. So we designed and manufacured a pick-up unit, which compensated for the shortages, which the robot by nature has, e.g. automatic layer height measuring and top-pressing. So it is not posible to palletise any better with robot, than we do now, regardless if it is overlapping or side-by-side palletising.
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This the palletiser with the highest level of variability since it includes productions from 1,800 bags/hour to 3,000 bags/hour. The multiple applications which are available can be adapted to any individual need providing good load establishment and highly satisfied customers. The software supplied with the machines provides for the generation of production data and automatic format changes.
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Robotic palletizing system with articulated Fanuc 4 axes robot for corrugated industry. This system is tailor-made in order to palletize on one or two production lines.
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Mixed layer palletizing is supported by multi-zoned vacuum, clamp style or bag gripper engineered to meet customer requirements- RSC, HSC, bag, etc. Safety features include wire mesh fence, polycarbonate enclosure, and safety rated light curtains for pallet discharge openings.
- Single Line Systems with Single Feeding Lane / Single Lane Discharge, or
- Multi Line Systems with Multiple Feed Lanes / Single Lane Discharge, or
- Multiple Feed Lanes / Multiple Lane Discharge.
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Our Robot Cell comes up with high flexibility at assembly tasks, order picking applications and palletizing.
The principle:
Scara or 6-axis robots get combined with traditional lead-in and assembly stations. The robot takes over the handling of product variants or palletizing of the parts to be processed, whereas bulk parts are led in the system via sorting devices and pick & place stations. There is also the option of combining and completing the single components via a built-in rotary table.
* Wide variety of products or all sorts of components and assemblies
* Palletizing or order picking applications
* Extensive handling jobs
* Variant management
* Various checking tasks
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Whatever your requirement, we would welcome the opportunity to discuss your enquiry. Whether you are looking for consultancy or a ´cradle-to-grave´ partnership approach to your project, we can help you to define your User Requirements Specification.
We go on to work with you to match your requirements with a tailor made solution using modules of proven technology, confirm project feasibility by using state-of-the-art simulation tools or set up a demonstration with your products in our test facility and workshops in Manchester.
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ROBOT P6: 6 axes
Robotic palletizing cells with application engineering.
Characteristics:
Palletizing systems by means of industrial robots, versatile for either bags, boxes, drums, sheets and pallets handling.
Possibility to attend several picking lines simultaneously.
Grip device for bags handling.Central-type or side-type grips according to the bags and patters to be confectioned.
Wide range of packages handling.
Capability to attend several packages lines, forming several pallets simultaneously (multi-palletization).
Wide range of industrial applications apart from palletizing itself: bag-in-box systems, picking, etc.
Integration of other machinery and processes inside the palletizing island such as box forming and closing or wrapping.
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The robotised cell of palletisation can handle up to 4 lines of production at high speeds.
According to the speed, the machine can put the products on the pallet per unit, per row or per layer.
The interleaves and the pallets are gripped and laid whether by the gripping unit or the peripheral equipment.
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This system is suitable when swift supplies between processes are needed while moving on x-, y- and z-axis. It is possible to deal with a variety of materials depending on the change of tools and features the same as AS/RS in term of storage, automatic entry/exit and inventory management.
Those products are used for :
Car : Engine, transportation between T/M processes ; Tire, Pharmaceuticals, Food and Beverage, Electric and Electronic, etc ; Palletized and De-palletized System ; Complicated entry/exit system including storage.
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We have the solutions others are still thinking about
Everybody talks about automation, but it's much more than just a trendy word. We ourselves have developed from a machine manufacturer to a process provider because we believe that the decisive criterion for automated efficiency is the integration of the entire environment and periphery. Thus, what began with economical pallet changing and intelligent handling systems now culminates in highly advanced robot solutions. We have long been able to convert a machine into a flexible manufacturing cell.
Based on our products, we offer automation solutions, handling systems, pallet changers, turnkey solutions, individual option packets and innovative control units.
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Robotic cells
