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Honing stones from Bates Technologies are engineered and manufactured to optimize the performance of a variety of finishing processes. The abrasive stones are produced in our facility using a proprietary process and specialty bonds. We adhere to strict quality control procedures to give you consistent results time after time.
* Conventional Microabrasives – Our Vitrified and Resin bonds using aluminum oxide and silicon carbide are superior for cutting steel, iron, monel, stainless, cast iron, non-ferrous materials and plastic.
* Superabrasives – Our stones of Cubic Boron Nitride (CBN) accelerate stock removal and maintain a long abrasive life in ferrous material. Our Diamond stones, in turn, are excellent with cast iron, chrome and carbide.
* Honing Stones for use in Sunnen and Other Machines – Designed to fit standard Sunnen and other honing machines.
* Production Honing Stones – Created for specification for high volume applications.
* MicroMold® Abrasives -- Encapsulated in plastic to extend the life of the honing tool.
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Diamond Flex-Hones are designed for deburring, edge blending and surface finishing in hard materials like carbide, ceramic and aerospace steel alloys. Our new diamond tools are made with premium coated abrasive which aids in heat dissipation and improves bond retention. Sizes from 4mm to 20mm are standard in three different mesh sizes. Other diameters and mesh selections are available on special order.
Applications include Carbide Wear Parts, Guide and Drill Bushings, Ceramic Cylinders, Heat Treated Steel, High Nickel Stainless Steel, MMX Aluminum Alloys, Chromed and Plated Bores, Aerospace Components, Medical Parts and EDM Recast Layer.
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Honing is employed to improve surface finish, size, and surface geometry. In most GMPTD applications, the tool makes a light cut with a fine grained abrasive (240-600 grain size) and conforms to the workpiece geometry. The most common application is on internal cylindrical surfaces, but it also may be used elsewhere such as on flat surfaces. The abrasive grains are bonded to form stones which are typically both rotated and reciprocated in contact with the work surface. In face honing both the part and tool rotate about parallel but not coaxial centerlines.
Each abrasive grain in contact with the workpiece removes a small chip and the grains are continuously broken down by the process to expose new, sharp grains. In this manner, honing stones are self-sharpening. Great care should be exercised in selecting rotary speed, stone pressure, bond hardness, and coolant to assure correct stone breakdown, avoiding glazing and produce the desired surface finish.
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Sunnen Diamond Plated Honing Tools are available for precision bore finishing in industrial applications using Sunnen, Nagel, Belden, AccuCut, Engis, and other types of high-production honing equipment - virtually any type of equipment.
Sunnen offers plated diamond honing tools and sleeves designed for your high production honing application. Backed by more than 25 years of single pass honing technology, these tools incorporate an expandable, superabrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing.
The plated sleeves, mandrels and pilots of Sunnen Single Stroke Honing® Tools are designed for maximum accuracy and fast cycle times.
Sunnen Plated Superabrasive
The Single Stroke Honing® process is a fast and accurate method of sizing certain bores to final size. The Sunnen Single Stroke Honing® Tool used is an expandable, superabrasive sleeve mounted on a tapered arbor. The sleeve is expanded only during setup, and no adjustments are necessary during the honing operation. The rotating Single Stroke Honing Tool is pushed through the bore only once, with the workpiece being removed after the return stroke.
It should be pointed out that the Single Stroke Honing® process is limited with respect to the types and volumes of material that can be removed. The size and volume of chips removed must be no more than there is clearance for between the diamond grits on the sleeve. Therefore, the Single Stroke Honing process is best suited for honing operations that produce a relatively low volume of chips, such as interrupted or short bores, and is most successful in honing cast iron and powered metals.
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The desired lead and profile modifications on the workpiece are reproduced on the diamond dressing master gear.
Extremely complicated gear geometries including topological profiles are realized on topological gear grinding machines.
TYROLIT diamond dressing master gears are using both positive and double reversed plating processes.
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These tools must be produced to the very highest technological standards. REISHAUER's longstanding experience as a developer and manufacturer of precision gear grinding machinery make us the ideal manufacturer of such tools which will be of direct benefit to the customer.
Besides the high level of precision, another special feature of these tools is their tool life. As we use only selected diamond grains and have finely tuned the honing process to final size, our tools possess outstanding performance features and a long tool life.
We produce diamond dressing gears by a positive or a negative electro-plating process for all standard manufacturing systems. The Reishauer quality is of world-renown and helps you to cut your tooling costs and, therefore, your costs per unit produced.
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Diamond and cubic boron nitride (CBN) are considered to be the hardest known grinding materials and are therefore often referred to as "super-abrasives". For this reason they are suitable for machining materials which are difficult or even impossible to grind with conventional abrasives such as silicon carbide or corundum.
Diamond and CBN have the same crystal structure, with diamond consisting of pure carbon, whilst CBN is made up of the elements boron and nitrogen.
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Skytec-IPD
Metal bonded diamond grinding wheels suitable for use with electrochemical in-process dressing, for producing insets made from hard and brittle materials.
The newly developed SKYTEC-IPD product from TYROLIT, featuring the latest electrochemical in-process dressing capability, is the right tool to deliver an optimised and reliable process. The newly developed bond system permits IPD methods, gives maximum chip space and delivers a free cutting wheel topography. In turn these features combined with a special new diamond quality help produce reduced cycle times, increased material removal rates and improved edge quality of the insert.
Specifications Dressing
- Regrinding: DW 105 ME
- Dressing: 1C400J5AV18
- Production Grinding: DW 104 ME
* Low grinding forces by highest cutting ability
* Innovative metallic bond system for electrochemical dressing
* Highest bond strength to hold the abrasive grain
* Best grain quality to promote long wheel life
* Impact at the cutting edge <10μm
* Only one wheel type required for a wide range of materials
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KNOWN WORLDWIDE AS THE SPECIALIST DIAMOND/CBN PROFILE WHEEL DESIGNER AND MANUFACTURER, CRANDEN OFFER THEIR CUSTOMERS TOTAL INTEGRITY OF PRODUCT QUALITY AND PERFORMANCE.
COUPLED WITH THE FASTEST TURN-AROUND IN THE BUSINESS AND A
PRICING POLICY WHICH WELCOMES REPEAT ORDERS , WE ARE THE FIRST PLACE TO GO FOR PROFILE WHEELS.
Tolerances: +/- 003 microns on dimensions. /- 3' on angles
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Highest demands concerning precision, performance and tool life are made on CBN Profile Grinding Wheels.
Due to our extensive experience, we are in the position of offering the most demanding tools and special solutions.
CBN Profile Grinding Wheels are form defined tools, which are used, without the need to be dressed, for grinding of involute gear teeth.
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Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
flexible bonded abrasive
Polishing Diamond pad
CBN grinding wheel
Honing diamond and CBN tools
Diamond powder
Synthetic diamond powder
Natural diamond powder
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Diamond and cubic boron nitride (CBN) are considered to be the hardest known grinding materials and are therefore often referred to as "super-abrasives". For this reason they are suitable for machining materials which are difficult or even impossible to grind with conventional abrasives such as silicon carbide or corundum.
Diamond and CBN have the same crystal structure, with diamond consisting of pure carbon, whilst CBN is made up of the elements boron and nitrogen.
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Resin bonded wheels
Diamond centerless grinding wheel
This wheel is used for the peripheral grinding of workpieces and the mass production of true round parts.
Caution in use
1.Please do not damage the wheel surface by excessive infeed.
2.Please check the runout of the wheel during initial set up; it should bewithin 0.01mm.
3.Peripheral speed / Nonferrous: 25m / sec / Ferrous: 30m / sec.
4.Most grinding problems are solved by adjusting the complementary abrasive and guid
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A complete range of advanced polymer bonded wheels suitable for grinding:
TUNGSTEN CARBIDE, CERAMICS, CERMETS, HARDENED STEELS, GLASS, PLASMA COATINGS.
APPLICATIONS:
- TCT & HSS saw blades and mills
- HSS Broaches and Knives
- Reamers
- Scientific glassware, silica and quartz glass
- Plasmer sprayed rollers
- Carbide tooling
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Diamond and cubic boron nitride (CBN) are considered to be the hardest known grinding materials and are therefore often referred to as "super-abrasives". For this reason they are suitable for machining materials which are difficult or even impossible to grind with conventional abrasives such as silicon carbide or corundum.
Diamond and CBN have the same crystal structure, with diamond consisting of pure carbon, whilst CBN is made up of the elements boron and nitrogen.
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Dressing wheels, blocks and sticks
CGW offers all types and dimensions of dressing wheels for diamonds and CBN wheels, by customer request.
All types of sticks and blocks are available for various applications such as cleaning and knife sharpening (single-layered and double-layered blocks).
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Get Maximum Performance from Diamond and CBN Wheels
Regular use of properly selected dressing sticks will help you achieve maximum performance from your diamond and CBN wheels. Selected sticks are used for truing and dressing conventional vitrified wheels. Available in Norbide, Vitrified Aluminum Oxide and Vitrified Silicon Carbide.
Typical Applications
- Truing, cleaning and dressing diamond, CBN and conventional abrasive wheels
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The perfect solution for removing the edge layer of metallised thermo-glass.
With TYROLIT Elastic, it is possible to remove the mteal layer at the edges cleanly without damaging the glass. The operator is able to see the task clearly with no sand grains and chips. The built-in damping effect removes metal and protects the glass.
TYROLIT Elastic can be used on stationary and portable machines.
For economic trimming of metallised thermoglass, ask for TYROLIT Elastic.
Features:
TYROLIT ELASTIC wheels have been developed specially for edge-layer removal on thermo-glass. Grinding wheels with a damping effect remove the metal layer without damaging the glass.
Technical details:
- Elastic wheels for wet and dry grinding
- Note RPM (indicated on label on or disc)
- Dressing: Automatic on static machines.
No dressing precoess required for portable machines
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Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable Superabrasive sleeve mounted on a tapered arbor, Bates Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts. Bates' Microsize® tools are created for operation in typical bore finishing machines, such as Engis, Accu-Cut and Sunnen machines, as well as CNC machining centers. The super-abrasive tools have been successful in bringing new efficiency to fine boring and grinding operations. They may also be used on their own to obtain fast stock removal, or as part of a finishing process following traditional honing.
Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable superabrasive sleeve mounted on a tapered arbor, Bates' Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts.
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Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable Superabrasive sleeve mounted on a tapered arbor, Bates Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts. Bates' Microsize® tools are created for operation in typical bore finishing machines, such as Engis, Accu-Cut and Sunnen machines, as well as CNC machining centers. The super-abrasive tools have been successful in bringing new efficiency to fine boring and grinding operations. They may also be used on their own to obtain fast stock removal, or as part of a finishing process following traditional honing.
Diamond and CBN Plated Microsize® bore finishing tools from Bates help you get the job done right the first time. The tools go through the bore only once, removing the prescribed amount of stock to yield a perfectly sized bore in one pass. An expandable superabrasive sleeve mounted on a tapered arbor, Bates' Microsize® bore finishing tools overcome even the most difficult bore-sizing and finishing challenges.
The tools excel on tandem bores and parts with keyways. The tools also yield extremely close tolerances and easily handle interrupted cuts.
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Depressed center grinding discs
Metal and steel grinding:
A-Aluminium oxide
A 24 R - Bond design offers longer life and excellent stock removal. Recommended on structural steel metal and welds.
Stainless steel grinding:
WA-White aluminium oxide
WA 24 S - Fast stock removal and long life, for use on stainless steel and steel.
Contaminate free, specially made for food grade and nuclear plants: iron, sulfur and
chlorine <= 0.1%
For Depressed center wheels for cutting go to: Depressed center wheels
Metal grinding
ZA - Zirconia alumunium oxide
High performance grinding and very long life. Excellent on ferrous metals, castings and stainless steel.
Masonry grinding:
C-Silicon carbide
Silicon carbide grain for grinding masonry, concrete, stone and non-ferrous metals.
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Jowitt Discs are used to finish and size a wide range of metallic and non metallic components for an equally wide range of customers in, for example the automotive, aerospace, foundry and tool industries.
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VSM sanding and grinding discs made from flexible abrasives are made in various diameters and with different backings, thus offering users a large range from which to select the best tool for their purposes. VSM fibre discs are the optimum answer for maximum cutting rates using angle grinders. To attach cloth and paper backed discs to the backing pad they have either self-adhesive or hook and loop fastening.
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Continuous innovation and the development of specialized products for all application areas enables KLINGSPOR to offer a range of products to satisfy every need.
- Kronenflex grinding discs and cutting-off wheels are available in three quality classes
- EXTRA: Ideal price/performance ratio for universal applications
- SUPRA: Professional products with a long service life and high cutting rate
- SPECIAL: High-performance products for special applications in industry and trade
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Diamond and CBN wheels in resin bonded adapted for grinding, sharpening, creep feed grinding of tools.
diamond and CBN resin bonded grinding wheel
PCD and CBN cutting tool
diamond high precision tool
Grinding wheel
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Bench grinding wheels
General-purpose vitrified bench grinding wheels
to use on bench grinder and pedestal grinder.
CGW bench grinding wheels are available in diameters of up to 18" (450mm).
- A - Aluminium oxide for steel and metal
- GC - Silicon carbide for carbide or non-ferrous metals
- WA - White aluminium oxide for steel and stainless steel
-WA - White aluminium oxide with blue bond for high speed steel (HSS)
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Gardner brand grinding wheels from Fives Cinetic are produced with a variety of mechanical reinforcement technologies:
WIRE-LOKT® construction strengthens the abrasive structure with heavy gauge woven steel wire and specially-shaped steel anchoring nuts. Cup construction is used when the abrasives are Disc shaped for flat grinding operations on Double Disc and Single Disc grinders
* Cup-type construction involves compacting and curing the abrasive media around a specially-designed cup for maximum holding power. This technology is primarily used in mat phenolic resin bonded wheels.
* Fiberglass tape binding is used to reinforce cylinder and ring-type wheels used on Blanchard, Mattison and similar vertical spindle grinders.
- These wheels are available in diameters from 11" to 32" (279 mm to 812 mm), and thicknesses from 4" to 6" (102 mm to 152 mm).
- Cylinder wheel adapters are also available to ensure full abrasive use.
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Flexible Grinding Wheels
DESCRIPTION : Flexible Grinding Wheels
- Flexible Grinding Wheels can be used in curve finishing,internal grinding and surface polishing. 4" x 2"
- AC for General used
- GC for Glass used
- WA for Stainless used
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STARTEC is a TYROLIT product-line with a patented bond system, standard resin systems, improved grain and innovative grinding wheel design.
With STARTEC you will reduce costs through longer wheel life, shorter cycle time, higher process safety levels and better quality of your tools.
To achieve these goals the trend is towards CNC grinding machines. The advantages of these machines can only be used together with highest quality grinding tools.
TYROLIT has developed two new product lines, STARTEC-Basic and STARTEC-Ultra, for this very complex and customer specific area. These new products are for grinding HSS and cemented carbide tools.
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Bonded abrasives, Grinding wheels
