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Mitsui Seiki introduces 5-axis CNC laser drilling machine for high-speed, precision holemaking in tough alloys
[FRANKLIN LAKES, NJ – APRIL 2008] Mitsui Seiki has launched “VLD-300” a small, vertical, Nd:YAG laser drill bit machine for 12-in. cube parts (300 mm x 300 mm x 300 mm in X, Y, Z axes). This machine was developed collaboratively with several aerospace engine component manufacturers who expressed a need for a higher-speed and more accurate professional laser-drilling machine than what was currently available on the market. It’s common for some workpieces, primarily jet engine high temperature alloy parts, to require about 3,000 small diameter cooling airflow holes – each at a different angle – to be drilled in a non-contact manner. Laser is often the best option for speed and to minimize material stress. Inconel, Waspalloy, Hastalloy, and nickel-based titanium alloys are the typical materials.
After three years in research and development, the VLD-300 offers positioning accuracy and repeatability in X, Y, Z-axes of 0.00004" (0.001 mm). A axis positioning accuracy is ±6 arc seconds; repeatability ±3 arc seconds. C-axis accuracy is ±4arc seconds; repeatability ±2 arc seconds. X, Y, Z-axes cutting feed rate is 0.004 ~ 787" (0.1 ~ 20,000 mm) X, Y, Z-axes acceleration rate is 1.5g.
Mitsui Seiki partnered with a European laser company for the Nd:YAG version of this new machine. The VLD-300 is designed to also work with CO2, diode pump, and manufacturer of fiber lasers for different aerospace and other industry applications, such as certain electronics, medical, and automotive parts. |
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching systems incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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MAP Automatic marking, punching, shearing line for metal sections - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal professional profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch industrial production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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V600 Drilling System
The V600 drilling system is suitable for structural steel fabricators with a limited floor space. The operator loads the drilling table with several profiles behind each other, after which the horizontal boring unit provides one or more profiles with the programmed hole pattern. By drilling holes through both flanges/sides or by rotating a profile it is possible to professional drill the material on all sides. Besides drilling the machine can also carry out thread tapping. A vertical hydraulic clamp, which clamps the product to the table during drilling, is fixed at the front of the drilling cabin. For tool changing, the drilling unit is provided with an automatic tool changers. After replacing a drill the length of the new tool is automatically measured and before starting the drilling process the web and flange height will be measured automatically. The holes in the flanges can be positioned with regard to the centre of the measured flange height or the actual web height.
Operating range
Min./max. height: 35 - 1.050 mm
VDH 1000 Drilling unit
Number: 1
HSS drill diameter: 8 - 40 mm
Carbide drill diameter: 13 - 32 mm
Thread tapping: M8 - M24
Spindle manufacturers RPM: stepless 100 – 2.500 rpm
Lubrication: internal cooling air/oil
Holder: SK40
Automatic tool changer: VTC 5/40, 1 x 5 positions |
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HYDRAULIC PUNCHING MACHINE SUPPLIERS PK 30 COMPLETE WITH PROGRAMMABLE MOTORIZED LENGTH STOPS.
Working with programmable continuous cycle or single cycle as preferred. Adjustable stroke and lockings on “Brushless” motors of the reference squares. Punch pause time adjustment on continuous cycle.
Once the machine has been programmed and set in automatic mode, the operator keeps the sheet of metal resting against the two motor-operated length stops and gives the start command using the pedal or push-button. The machine then punches automatically, moving the length stops until the end of the punching cycle is reached. The machine has a semiautomatic cycle and a manual cycle, in which the axes are moved be pressing the buttons. |
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross industrial slide and suppliers of spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC milling head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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The Vertical Line series machines with automated job feeding feature and special high speed electro suppliers of spindles are quite suitable for mass production jobs. With modular tooling concept these machines are capable of performing variety of operations in one setup like, Turning, Milling, Drilling & Tapping and even Grinding. Vertical Line easily replaces horizontal single spindle machines with automation of gantry loaders or professional robots because of its simplicity and compactness.
The concept of moving the inverted vertical spindle head in all axes and keeping the front space of base open for customization of tooling requirement makes this machine series unique. Vertical Line series machines are having a single piece rigid construction base which supports all moving and stationery components
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| The C series is based on the slant- bed machines of sizes N 30, N 40 and N 50. The basic assemblies and components such as the bed, manufacturers of lathe professional spindle and driving units as well as the tailstock or professional counter spindle are identical with those from the lathe series. Single- and multi-slide concepts are available as parts of a modular design system. |
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Highly productive milling-turning centres with one (MT) or two (MT-TWIN) machining spindles and one or two turning supplier of spindle(s) for complete machining of semi-finished products and professional saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping manufacturers is done by means of clamping professional chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining. |
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GT Series high performance turning centre adopt revolutionary design concepts in rigidity, accuracy and performance.
New BOXED Type base structure provides unmatched rigidity under heavy turning conditions and superb dampening effect for improved machining stability and accuracy.
The OVERSIZED manufacturers of spindle structural design compliments the high torque spindle motor to provide exceptional turning and milling results that outperforms its competition.
A complete THERMAL CONTROL system is implemented to minimize structural distortion and provide the best machining accuracy.
Optional 12 station servo driven VDI turret with live tooling function is designed and manufactured by YCM, which enables complex mill-turn operation in a single operation.
Swing Over Bed Ø 500 mm
Swing Over Carriage Ø 330 mm
Max. Turning Diameter Ø 230 mm
Max. Turning Length 370 mm
X Axis Travel 177(115+62) mm
Z Axis Travel 370 mm
Power Consumption (Transformer) 20(25) kva
Machine Weight 4260 kg |
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Industrial Automation is the world leader in Automatic Professional drill and Clip applications. The latest ADC7 Model has a modular design providing options such as infeed decoiling, drain and vent hole drilling, clip pitch measuring, vision equipment and part length measurement to suit all applications.
Industrial Automation offer a wide range of other equipment for manufacturing weather strip extrusion and automotive rubber professional seals. Our machines for online rubber extrusion operations offer drilling, mastic application, coiling and cutting. Our systems for offline finishing processes include PE joining and hot formed corners.
To find out more about our Sealing Systems Applications click on the link below or have a look at our Drill & Clip Machine Application Sheet or Sealing Systems Overview Sheet using the catalogues tab above. |
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The automatism of this machine transforms a normal pillar-type professional drill into a versatile and economical drilling centre, which can work even without the presence of the operator, except for the upload and download of the profile.
The unit enables the automatic and precise advancement of the profile, the programming of the velocity and of the acceleration of both ways of the carriage. The drill has a pneumatic jaw with Millimetric regulation of the position of the punches and it also has a pump for the micro-lubrification of the centre tool. The operation of up and down load of the profile is rapid and the execution of the entire program takes place without the presence of the operator.
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Drilling Machines Serie HT - DIGIT is a new design,delivered with an inbuilt dimension-programmer so that the typical functions of a 3-axis dimensional display an the machine's operating controls can be handled from a single key-board. It's also equipped with an electromagnetic clutch for automatic suppliers of spindle downstroke.
TECNICAL DATA:
DRILLING CAPACITY DIAM.50MM
TAPPING ON STEEL R50 M26
C.M. 4
QUILL STROKE 145 MM
SPINDLE AUTOMATIC FEED 0,05-0.1-0,2
CROSS TABLE LONGITUDINAL STROKE 585
CROSS TABLE TRANSVERSAL STROKE 240
MOTOR POWE HP 3-4 |
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Our precision-sensitive drill presses professional drill materials that include steel, stainless steel, nonferrous metals, plastics, printed circuit boards and graphite, as well as diamond drilling of ceramics, sapphire and glass.
Highly sensitive quill action makes quick and precise work of holes with less drill breakage and less scrap parts. Choose from many base styles, options and automated controls that facilitate different classes of work |
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HD Multispindle high speed drilling station for structural sections processing
HD range: HD 600, HD 615, HD 900, HD 915 HD 1200, HD 1215
Drilling-sawing lines, key of a structural steel workshop
HD is a numerically controlled drilling unit, with a rigid framework, designed for fast working of all types of professional profiles, flat bars, angle sections, rectangular tubes, etc. up to 1200 x 600 mm.
Machine design (drilling suppliers of spindles in frame centerline with professional guides eliminating all deflection during machining) makes a perfectly stable and exceptionally long lasting machine.
This stability suppresses any vibration that may appear on a traditional drilling machine. Moreover, combined with high drilling power and speed, it enables the use of almost any type of drilling, like carbide insert professional drills for higher productivity.
The HD may be combined with a sawing process (BEHRINGER band sawing line), in line or in parallel, with infeed and exit loading systems or lifts.
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For the V603M, V613M and V630M drilling system the positioning of a profile is carried out by a machine integrated feeder rolls positioning equipment.
Both, the V603M as well as the V630M, are executed with one vertical and two horizontal servo-controlled drilling lines. Therefore profiles can be drilled simultaneously in both flanges and in the web. With the rotating drilling unit of the V613M profiles can be drilled vertically as well as horizontally. This system can operate independently for long periods due to the automatic tool changers.
Combine with other systems
The drilling systems can be combined with a horizontal bandsawing machine, a hydraulic numbering line and/or a beam coping system. For further automation of the pre-fabrication a Voortman shot blaster can be added to the production center. Therefore one operator can centrally control all these machines for drilling, sawing and shot blasting.
Software
Each drilling system is provided with a computer control, which can be integrated in the company’s network, so that DSTV- and DSTV+-data can be directly downloaded, from system files within the company database, to the drilling system. Also software to compose production batches will be installed. |
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CNC PRO is a small machining device concentrating to drilling and tapping work.
Its size is 750mm(W) x 1,150mm(L) and can be installed in a narrow space.
Features:
- Permits close lay-out without any side space between machines.
- Realize 0.4 sec. tool to tool and 0.9 sec. chip to chip time.
- No pnewmatic or hydraulic power is required for driving the machine.
- Operational pannel system is easily attached or removed |
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Microfor HP4
The HP4 basis, designed for high volume production,
is available with the EDM technology or high speed
drilling spindles manufacturers, depending on your request.
Main topics:
For high volume production
Command based on industrial PC
Specific technology of micro EDM with 4 independent SARIX industrial generators
Rotation of the electrode while machining to optimise hole geometry, quality and drilling speed
Control device to automatically adjust the process parameters
Machining with tungsten-carbide, brass or copper electrodes
Central cooling with tube electrodes
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The ODM Online Drilling Machine achieves excellent accuracy and vent hole quality in rubber extrusion by combining simple mechanics with high-level servo control drives.
Industrial Automation offer a wide range of other equipment for manufacturing weather strip extrusion and automotive rubber professional seals. Our machines for online rubber extrusion operations offer mastic application, coiling and cutting. Our systems for offline finishing processes include professional drill and clip insertion, PE joining and hot formed corners.
To find out more about our Sealing Systems Applications click on the link below or have a look at our Online Drilling Machine Application Sheet or Sealing Systems Overview Sheet using the catalogues tab above. |
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Spaciale line tool of foratuta, to transfer, multiple mandrels.
Special machine for the perforation of the flange of the sluice cocks. |
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- Ideal for ultra-high precision simultaneous 3-axis machining
- Ultra-High Precision:
Positioning Accuracy: +/-0.000039" / full stroke
Repeatability: +/-0.00002"
- Large diameter twin ballscrews assure the highest level of accuracy
- Solid Boxways with 5 year warranty
- Rigid Meehanite Cast Iron Construction
- Powerful 4-Step Geared Manufacturer of spindle delivers high torque and high-speed for maximum machining flexibility
- Intelligent Advance Control System, Ballscrew Cooling and high-pressure through-spindle coolant standard
- Sliding overhead door allows for easy workpiece loading/unloading |
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Microfor FP1
Designed for flexible and batch production, the
FP1 is a one manufacturer of spindle machine available with
the EDM technology or a high speed drilling spindle.
Main topics:
For batch flexible production
Cylindrical and shaped holes from Ø 0.050 to 1,8 mm
Command based on industrial PC
Specific technology of micro EDM
Rotation of the electrode while machining to optimise quality and drilling speed
Machining with tungsten-carbide, brass or copper electrodes
Central cooling with tube electrodes
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Drilling machines, Drilling centers
