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Innovative horizontal presses, technologically unique, electronically programmable.
Version H1 provides the facility to work on flat bar stock, sheetmetal, round bar stock and other materials. In addition to the processing capabilities of version H1, version H2 offers the facility for multiple tube-end operations including tapering, tube end deformation, flaring, and reduction.
Typical applications: ideal for all types of forming, bending, and punching. In addition, version H2 can be used for the construction of greenhouse frames, truck exhaust pipes, work in the hydraulic sector, 37° flanging and other tube-end deformation work.
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ONAPRES is one of the world leading companies supplying Hot drape Forming Machines for the aeronautic industry. We are specialized in big hot drape forming machines (above 20 metres long), as it is needed by the aeronautics industry. Anyway, we adapt always our machines to the requirements of each of our customers, so the machines will have the dimensions requested by the customer. As an example, we have supplied to AIRBUS - SPAIN in their leading facility of Illescas all their Hot Drape Forming machines.
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Hydraulic 3 rolls plate bending machine, double pre-bending, electronic parallelism.
Bending capacity:
Length: 2000 up to 6000 mm
Thickness: 15 up to 80 mm
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Max.pressure from 20 to 300 tons.
Bending length from mm.1100 to mm.4100 Promecam type tooling.
Electrical equipment complete with PLC "PILZ" closed
security software.
Multicell barrier "SICK" and safety guards conforming to EC rules.
Depth backgauge with micrometric adjustment.
Front support arms.
ON DEMAND: motorized backgauge with readout by
single axis positioner, 2 or 3 axis NControl, manual cambering tale, other optional accessories for every bending request.
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With the new series of press brakes X-Basic Gasparini want purpose itself at a market target that don’t asks very high performance but don’t want renounce at elevated quality and technology.
Essentially the X-Basic series furnish the basic equipment for the bending with the most modern technology concept,support by precision of advanced technology.
STRONG POINT:
- PROPORTIONAL AUTOMATIC CROWNING DEVICE: The automatic proportional crowning device is entirely managed by numerical control; it goes into position automatically,in proportion to the plate that is being processed.
- REFLEX : New proportional frame deflection compensation system that allows making any bend with a constant angle, regardless the lenght of the work piece.
TECHNICAL PLUS:
- GREAT ACCURACY
- STURDINESS AND RELIABILITY
- HIGH PERFORMANCES
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We created the models in the Montbard range in cooperation with our customers. Driven by the desire to always be the best, we work with our customers to design our products. This opens new directions to us for study and optimisation. A wide range of options enables every customer to find the machine to suit his needs. Simple or fitted with hi-tech equipment, double sided or C-frame. Standard presses all share features such as:
. Exemplary quality.
. A competitive price resulting from series production.
. Elegant styling and a fine level of finishing.
. For the operator, efficient user-friendly controls.
. For maintenance, a maximum of data at the workstation and above all a quantity of details facilitating understanding.
Construction common to the whole of the standard range:
. Flame cut welded steel plate frame, stress-relieved by annealing before machining.
. Strength optimisation by finite element stress analysis.
. Hydraulic unit mounted on an oil retention tank with a drain plug at the operator's height.
. Standardised cylinder seals.
. Top-of-stroke safety lock.
. Outer finish by sound insulating panels.
. 6? black and white control screen.
. Conformity with EC standards in force.
For double action presses:
. A removable bolster.
. A bottom cushion that can be removed from the top.
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Our NC press-bra¬kes offer slide stopping precision of about 1/100th of a millimetre. To achieve such accuracy, we use high-definition sensors fit-ted on either side of the slide. Their reading head is mode integral with the lower table by means of a C.
A microprocessor analyses the data and contrats the servovalves on the basis of the computer output. The System makes I t possi¬ble to eliminate the main difficulties of ben-ding in the air by maintaining the parallel alignment of the slide and ensuring precise stopping whatever the resistance load.
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Machines operating by hydraulic parallelism through equilibration valves of our project since 30 years with valuable results. Options of several devices, back gauge and numerical control, improve the features of this machine.
Structure : it is made under rolled, welded and strengthened steel for ensuring the maximum rigidity.
Cylinders : at double acting, are made under steel, lapped and ground, are hardened with induction.
Working speed : - High approach speed - Adjustable and positioning slowing down speed in a specific point of ram stroke - High upward speed
Working cycles : single and automatic.
Ram : it is driven directly by two cylinders placed on the housings. Ram stroke is adjustable at both bottom and top dead centre. Parallelism : parallelism precision is got through balancing valves and hydraulic stop.
This guarantees a very good bending precision, since the structure has no torsion stress because machine is not equipped with torsion bar.
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Adira QHD press brakes, C type, present a remarkable step forward in relation to conventional press brakes.
The combination of two exclusive systems, resulting from simple ideas, allow for an excellent performance seen on the highly accurate bends and the better control of the bending angle:
CPS system in optimised combination with AF Wizard® allows for the teaching of the obtained angle by adjustment on the first bend.
As result of a thorough concept the precision and repeatability of the bending depth are excellent, independently of the bending length and temperature variation.
We recommend BL or LS versions equipped with protection by laser beams for increased productivity and maximum safety.
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CNC PB STANDART PROPERTIES
* Y1 and Y2 axis
* Manuel Crowning
* X and R-Axis
* Intermediate Punch Clamping System
* Hardened, grinded, sectioned top tool and bottom tool
* Remote Foot Control Pedal with Emergency Stop Buttons
* Movable Backgauge Fingers
* Movable Front Arms with T-slots
* Guiding System
* DELEM DA 65 W Controller
* CYBELEC 880 S Controller
* CYBELEC DNC 884
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The 12.35 is the first intelligent swaging system that actually "learns" as you swage and flange. When you’re ready to machine your first workpiece in a job, just press the “Auto-Teach” function. The 12.35’s memorizes when, and how, you set the upper wheel. Then, when you insert the second workpiece in the job sequence, the system automatically “clones” the entire operation. Your operator only has to lead the workpiece, and regulate the variable speed via the footswitch.
When a bead has to end before the sheet edge the 12.35 can remember that position, and then program itself to reduce the speed before reaching the end of the bead. It will then change the rotation and accelerate the wheels in the opposite direction.
The oversized stop plate is made of a high-tensile material. It’s ground, and plasma-nitride treated, front side meets even the most stringent guidelines, and the standard stop is divided, so it can be used for nearly all wheels.
The RAS 12.35 is designed for material thicknesses up to 1.75 mm and offers a working depth of 250 mm. Operation is easy due to the flat surface operation panel and the digital display, which shows the actual upper wheel position at any time.
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The 12.65 actually "learns" as you swage and flange. When you’re ready to machine the first workpiece in a job, just press the "Auto Teach" function. The computer processor memorizes when, and how, you set the upper wheel. Then, when you insert the second workpiece in the job sequence, the system automatically "clones" the entire operation.
Your operator only has to lead the workpiece and regulate the speed with the footswitch. You can even train the machine for rotation direction changes. The oversized stop plate is made of a high-tensile material. It’s ground front side meets even the most stringent guidelines. The standard stop is divided, so it can be used for nearly all wheels.
The RAS 12.65 swaging system brings precision, power, and intelligence to the shop floor. It is designed for material thicknesses up to 3 mm and offers a center-to-center distance of 100 mm as well as a working depth of 400 mm. Operation is easy due to the flat surface operation panel and the digital Display, which shows the actual upper wheel position at any time. Very useful: the motor can be operate from a single phase net.
An optional Multi-Function Foot Switch the operator can control for right-left-run or upper wheel adjustment and lead the workpiece with both hands at the same time.
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The XXL-Center-Center is the world's first folding center for long parts. It automates the entire folding sequence for parts up to 4240 mm, 6400 mm or 8480 mm long and 1.5 mm thick. The machine automatically inserts, squares, positions to the bend line, and bends the flanges up or down. No more rotation. No more complicated handling. Enjoy the automatic production of precision parts, which will be produced in record time! In addition, the RAS XXL-Center folds pre-coated sheets without scratching the material surface.
After the machine has loaded and automatically squared the blank, the feeding grippers take it over, hold and position the part for each bend. The upper beam clamps the material. The two folding beams bend the part up or down. The free space created by this functionality provides part design capabilities never before seen on a metal folder.
The operator simply enters the angle and flange dimension for each bend in the graphical programming software. The CNC simulates the program sequence and allows a visual feasibility study.
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Bending capacity
ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Automatic bending axis electronically controlled (CNC)
- Memory for programs
- The tube positioning and tube rotation are manually adjusted
- Ideal for tubes having normal geometric forms
- Ideal for small or large production amounts
- for shift production
- Left and right bending
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TB series
Extreme Speed Double Head Tube Bender
Cost effective and high speed tube bending
The TB Series Tube Benders
Chosen for its unparalleled productivity, the TB series of compression tube benders is able to make 2 bends X Multiple tubes simultaneously.
Here are some of the advantages of this Globally Patented design:
- Standard with 90° head rotation for 3D tube bending
- Stationary clamps to maintain the tube in position before pipe bending
- Arc movement of bending heads results in the highest production rates available for any tube bending machine
- Lowest setup times with quick change tooling design and re adout for length and angle settings
- Production speed: 3.8 seconds - 25.4 mm X 2t X 90°, 2 tubes at one time
TB-38
2 X 90° Rotation bending heads, with bending angles up to 110°.
Capacity up to Ø 38.1mm
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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These machines are equipped with a SIMATIC touch panel control (TP)
with menu-driven user guidance, which is very easy and comfortable to
operate. Optionally direct transfer of the bending data from a PC to the
machine control is available.
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ARKU has been building parts levelers since the middle of the 1960s. As experts in leveling equipment, we have been synonymous with high quality expectations from the very beginning.
With its EcoMaster® and FlatMaster® ranges, ARKU offers electromechanical and hydraulic parts levelers.
The integrated leveling gap control and the quick-change straightening roll system make the FlatMaster® unique.
Parts levelers for carrying out leveling tests are permanently available in the ARKU leveling centre.
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5B – The Powerful Pipe Bending Machines
CNC Proportional Servo Bending
5 controlled axes with max. Ø127mm capacity
With models that extend up to Ø127 mm capacity, the SOCO CNC 5B series tube bender ( Pipe Benders ) brings the optimal tube bending power and accuracy solutions for the automotive, trucking, buses, boiler, ship building and other heavy industries.
SB - 130 x 5B - 1S
CNC tube bender with capacity up to Ø127mm. Equipped with 5 individually programmable axes and 1 stack of tooling
5 servo electric / proportional servo controlled axes
+ Feeding ( Y )
+ Planning ( B )
+ Bending ( C )
+ Horizontal Movement ( X1 and X2 )
+ Pressure Die Assist ( V1 )
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machines - Pipe Bending Machines - Circular Saw - Sawing Machines - Cutting Machines - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blades )
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Bending machine 3D (3 axes) functioning according to the principle of rolling up for round, square tubes, rectangular and profiled out of carbon steel or stainless, copper, alloy of aluminum, etc...
Capacity of standard bending on round tube steel: from 2 to 76.1 mm (76.1 X 6.3 mm)
Angle of bending: of 0° with 180°
Standard length of the arm carry-chuck 3 Mr. Any higher length on request, according to length of the tube to be curved.
Motorization: electrohydraulic group of 7.5 kw
In the initial version, the chucking devices are actuated manually. In option, a hydraulic control is proposed.
Numerical visualization of the angle of bending, the angle of orientation of the plan of bending and the longitudinal position of the tube on the bench.
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V Series Pipe Benders ( Tube Bending machines )
Draw + Roll + 1D Bending in 1 Machine
The V series CNC tube benders combine Draw, Roll and 1D Bending technology. This combination allows 2 different fixed radiuses and multiple large roll bending radiuses in a single part, as well as a programmable carriage boost for CLR = 1D Bending. Coupled with Individual Pressure Die Systems assist in each draw bending stack, it brings superior performance and flexibility.
Machine Features
• With SOCO’s unique DGT technology
• Rack pinion feeding
• SOCO Proprietary Operation Software
• Multi-stacks for Draw and Roll (Large Radius) bending
• Programmable Boosting Force for 1D Bending (*)
• Ability to bend parts with “0” straight lengths
• Programmable arc lengths for large radiuses
• Roll Bending Springback compensation settings
• Special bending compensation and data storage fields
• Low noise level with highest transmission performance
(*) in accordance to material’s elongation ratio
Draw + Roll +1D Bending
The technology can create a part which has multiple draw bending radiuses (R1 & R2 ), while creating a larger radiuses through the roll bending process. Coupled with a settable carriage booster, it allows bending radiuses as small as 1 X OD.
SB-76X4A-3SV
CNC tube bender with capacity up to Ø 76.2mm, Draw and Roll bending, 4 electric axes and 1~ 3 stacks of tooling
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine -
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All models of Comac double pinch style profile bending machine can be equipped with electronic automatic control systems to improve accuracy and consistency of jobs and enhance the rate of automation.
These controls are simple 2-axis programmable positioning devices, or CNC controls.
Programmable positioning devices are useful to join straight parts to bent parts and to perform multiple-passes jobs in a more consistent sequence of operations.
CNC controls are required to accomplish multi-radius curves to be produced in medium-large batches with high consistency and excellent quality of transitions between the different radii, even with difficult materials such as thin-wall tubes.
This can be achieved by controlling simultaneously three axes, i.e. the profile feeding and the positions of the bending rolls.
Among the hundreds of parts produced with CNC-controlled rolls, some samples are: greenhouses, handrails of cruise boats, conveyor rails, variable-pitch pipe coils for boilers, pancake coils, commercial signs, etc.
Two versions of CNC control are available; both are based on industry standard non-proprietary hardware (PLC’s and Industrial PC’s worldwide available), in order to insure immediate availability of spare parts and local technical support.
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NC series
NC Control Pipe Bender with Hydraulic Rotary Bending
COST EFFECTIVE AND EASY TO USE
The NC Series Tube Benders
The NC series tube benders equipped with NC control unit with Touch Screen Interface. It combines easy-to-use operation with high bending accuracy and cost effectiveness. It is the practical semi-automatic solution for small to medium productions.
SB-80NC
NC controlled tube bender, with Touch Screen and capacity up to Ø 88.9mm. Hydraulic Draw bending
Machine Features:
· NC control unit with Touch Screen
· Easy operation interface and enable easy data input
· Large program capacity storage
· High bending accuracy up to +/- 0.15°
· Self diagnosis & error messages on-screen display
· Hydraulic clamping with optional pressure die assist
· Suitable for various materials such as steel, stainless, aluminum and copper
(Pipe Benders - Tube Benders - Tube Bending - Pipe Bending - Bending Machine - Tube Bending Machine - Pipe Bending Machine - Circular Saw - Sawing Machine - Cutting Machine - Deburring - Tube End Finishing, Bender Tube, bender Pipe, Cutting, Chamfering Machines, Deburring Machines, CNC Tube and Bar Machining Center, HSS saw Blade )
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The CNC controlled mandrel bending machines of the TUBOTRON line meet the highest demands on quality where design,
performance and fabrication are concerned. They are the perfect solution for serial production as well as for flexible single
production of tube and pipe bending parts. All functions are automated and the speed of all axes can be programmed free.
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Machine for calibrating and cutting-off tubes, for both interior and exterior diameters. Mainly used for curved tubes where the end of the tube is close to a bend.
Robust monobloc construction, integrating the hydraulic central unit in the actual machine, therefore saving space
Work head includes special hydraulic cylinders. The whole unit is mounted onto a bolted plate. Safeguarded by sheet metal protections with an electrical safety device
Quick change tooling without any tools (positioned)
Highly accessible hydraulic parts making and maintenance work easier
Digital electrical control panel, integrated into the machine, wired up with power and operating procedure.
Foldable pushbutton operational controls simplifying machine use and foot pedal for starting the cycles.
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Hydraulic 3 rolls plate bending machine, double pre-bending.
Bending capacity:
Length: 2000 up to 4000 mm
Thickness: 4 up to 20 mm
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MBR 1050x1,0mm
MBR 1050x1,5mm
MBR 1050x2,0mm
MBR 1270x1,5mm
MBR 1050x3,0mm
MBR 2050x1,5mm
EBR 1050x1,5mm
EBR 1050X2,2mm
EBR 1050x3,0mm
EBR 1270x1,5mm
EBR 1270x2,5mm
EBR 2050x1,0mm
EBR 2050x1,5mm
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The production of elbow parts for air ducts starts with a rollforming proc-ess. This operation seams the blank and creates one part for the lock. In the second step the internal and outside elbow duct cheeks will be rounded on the requested radius.
Traditional rounding machines use one part rolls. Since the part comes with the rollformed seam, traditional rounding machines can offer only some poor and costly compromises. Setting the rolls to the seam thickness results in poor radii. Stronger settings will damage the seam and in the long term also the rolls.
The RAS VENTIrounder for the air duct production rounds sheet metal elbow cheeks with pre-formed Snap Lock or Pittsburgh seams. The result are perfect workpieces without the need of additional spacer parts.
After having moved the rounding rings along the working length and set them to the approximate blank width, you can start rounding the blank. The rings round the sheet metal without touching the seams. Therefore the seams keep their geometry during the rounding process. A gear-brake motor with variable speed can be operated from a single phase outlet.
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Press brakes, Bending machines, Rolling machines
