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2-axes deep-drilling centre
Horizontal deep-drilling centre with ELB-System
Easy programming of the manufacturing parameters
Controlling of processing and evaluation
Large discs
Easy to observe
Possible to be loaded by crane
Very easy accessibility
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The automatism of this machine transforms a normal pillar-type drill into a versatile and economical drilling centre, which can work even without the presence of the operator, except for the upload and download of the profile.
The unit enables the automatic and precise advancement of the profile, the programming of the velocity and of the acceleration of both ways of the carriage. The drill has a pneumatic jaw with Millimetric regulation of the position of the punches and it also has a pump for the micro-lubrification of the machine tool. The operation of up and down load of the profile is rapid and the execution of the entire program takes place without the presence of the operator.
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SERIE R 40 E: ELECTRONIC VARIABLE-SPEED UNIT
High performance transmission with electronic potentiometer which regulate
the three-phases 2,2 kW - 380V motor;
2 speeds motor: • 1st speed’s rpm: 45-900 • 2nd speed’s rpm: 110-2150
Drilling capacity on R50 steel: 40Ø mm
Equipped with: • Thread-cutting unit • Digital speed counter
Easily adjustable spindle speed thanks to the electronic potentiometer;
Ideal for every type drilling, tapping and milling;
Precision spindle with hardened morse taper;
Safety screen protection covering 3 sides of the working area, as the new
regulations required;
Immediate rotation-stop for the user safety.
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Drilling Machines Serie HT - DIGIT is a new design,delivered with an inbuilt dimension-programmer so that the typical functions of a 3-axis dimensional display an the machine's operating controls can be handled from a single key-board. It's also equipped with an electromagnetic clutch for automatic spindle downstroke.
TECNICAL DATA:
DRILLING CAPACITY DIAM.50MM
TAPPING ON STEEL R50 M26
C.M. 4
QUILL STROKE 145 MM
SPINDLE AUTOMATIC FEED 0,05-0.1-0,2
CROSS TABLE LONGITUDINAL STROKE 585
CROSS TABLE TRANSVERSAL STROKE 240
MOTOR POWE HP 3-4
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STANDARD EQUIPMENT
OPTIONS
SNT3 base - Coolant unit - 24V illuminating attachment - Electrical tapping attachment - Quill powerfeed box 0,1 mm/t - Raising column - Intermidiate table - Micrometric feed box - 1PH motor - 3PH motor - Chuck guard security - Attachments - 2 speeds motor
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Features
1/2 HP Totally Enclosed Fan Cooled Motor™ – heavy duty power to bore through the toughest materials
Heavy duty construction – extra wide cast iron base, table, head and heavy gauge tubular steel column
Left/right hub – allows positioning of the crank handles on the left or right side of the head
Easy-to-use woodworking table – large clamping edges and four mounting slots make this table extremely versatile
Poly-V belt drive – limits vibration and improves power transfer
3-3/4 in. Quill travel – bore completely through a dimensional 4x4 in one pass
Feature-packed – smooth actuating rack and pinion table elevation, tilting table, quick release belt tension lever, built-in work light and chuck key storage
User-friendly handles and controls – Sof-Touch™ handles and knobs, high visibility bevel and depth scales and indicators
Large capacity – throat depth allows drilling to the center of a 15 in. workpiece. 5/8 in. chuck accepts 1/32 in. to 5/8 in. drills and Forstner bits, 12 speed settings to optimize rate for material, hole diameter and depth
Specifications
Input: 1/2 HP TEFC induction, 120 V
Number of Speeds: 12
No Load Speed: 300 – 3,100 r/min.
Chuck Size: 5/8 in.
Spindle Travel: 3-3/4 in.
Overall Height: 65-1/2 in.
Tool Weight: 158.4 lb.
Includes
Chuck key, hex keys, and wrench
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HD Multispindle high speed drilling unit for structural sections processing
HD range: HD 600, HD 615, HD 900, HD 915 HD 1200, HD 1215
Drilling-sawing lines, key of a structural steel workshop
HD is a numerically controlled drilling unit, with a rigid framework, designed for fast working of all types of profiles, flat bars, angle sections, rectangular tubes, etc. up to 1200 x 600 mm.
Machine design (drilling spindles in frame centerline with guides eliminating all deflection during machining) makes a perfectly stable and exceptionally long lasting machine.
This stability suppresses any vibration that may appear on a traditional drilling machine. Moreover, combined with high drilling power and speed, it enables the use of almost any type of drilling, like carbide insert drills for higher productivity.
The HD may be combined with a sawing process (BEHRINGER band sawing machine), in line or in parallel, with infeed and exit loading systems or lifts.
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For the V603M, V613M and V630M drilling system the positioning of a profile is carried out by a machine integrated feeder rolls positioning system.
Both, the V603M as well as the V630M, are executed with one vertical and two horizontal servo-controlled drilling units. Therefore profiles can be drilled simultaneously in both flanges and in the web. With the rotating drilling unit of the V613M profiles can be drilled vertically as well as horizontally. This system can operate independently for long periods due to the automatic tool changers.
Combine with other systems
The drilling systems can be combined with a horizontal bandsawing machine, a hydraulic numbering machine and/or a beam coping system. For further automation of the pre-fabrication a Voortman shot blaster can be added to the production line. Therefore one operator can centrally control all these machines for drilling, sawing and shot blasting.
Software
Each drilling system is provided with a computer control, which can be integrated in the company’s network, so that DSTV- and DSTV+-data can be directly downloaded, from system files within the company database, to the drilling system. Also software to compose production batches will be installed.
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DD4060 - Semi Automatic Water Slot Machine With Two Drills
* For drilling the water drain slots on the PVC profiles.
* Operational safety cover.
* The selection of motor is done by the selector switches.
* Number of motors: 2.
* Profile tightening operation controlled with hand command valve mounted on the body.
* Available pneumatic tightening system.
* The milling heads can be freely adjusted by angle, depth and height.
* Opens water slots on two sides at once -by using a single button.
* With adjustable feet- the machine is easy to setup on the floor.
* Operation time: 10 seconds.
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CNC PRO is a small machining center concentrating to drilling and tapping work.
Its size is 750mm(W) x 1,150mm(L) and can be installed in a narrow space.
Features:
- Permits close lay-out without any side space between machines.
- Realize 0.4 sec. tool to tool and 0.9 sec. chip to chip time.
- No pnewmatic or hydraulic power is required for driving the machine.
- Operational pannel system is easily attached or removed
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M 320 / M 500 / M 630:
Modular construction system consisting of deep hole drilling units and machine beds for diameters up to max. 260 mm and drilling depths up to 2000 mm.
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This line is the latest generation of Ficep drilling lines to process beams and profiles in an extremely quick, flexible and competitive way. The ORIENT 12 line, for the steel construction industry, has been optimized both in the overall performances and in the product design. The machine is equipped with one drill head (with relevant tool changer) that, thanks to a reduction gear, can be oriented in three positions at high speed reducing dead times in the cycle. The powerful spindle allows quick drilling operations using all kind of drills.
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CFL: Automatic Drilling and Tapping machine for bars and contours
The machine is equipped with a special application that allows the feeding of pieces, also of remarkable length, in order to execute automatic drills and
tapps online.
The X and Z axes are synchronized for automatic cycles in this way the C.F.L. is the fastest solution for the workings in series of tubes,contours, or bars of various nature. Particularity of the machine is the great fl exibility, in fact it is possible to execute reamings, beyond that drills and tapps with a fi x or variable centre distance on blocks with rapid intermediate feed, chip removal and temporary stop.
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KDE 603 drilling machine for steel sections
For the processing of all common rolled steel profiles up to max. 600 mm width there is the 3 axis drill installation KDE with manual quick tool change system. Within its working range this drill installation, completed with transport system and band saw machine is offering surprisingly extensive possibilities like e.g. drilling, thread cutting, marking, center marking and sawing.
High production output thanks to 3 drill spindles and simultaneous operation
Short programming and setting times
Compact way of construction
Very complete supply
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Robust and structurally balanced, providing excellent rigidity and thermal and mechanical stability-all resulting in improved accuracy, finish and tool life. The compact GX 480 DT drill/tap center offers exceptional and unprecedented speeds and feeds for high productivity
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STANDARD EQUIPMENT
OPTIONS
SNT 2 base - Micrometric feed box - Coolant unit (pump and tank) - 24 V illuminating attachment - Standard electrical tapping attachment - Intermediate table - Distance spindle / table + 100 mm - Quill powerfeed box ( 0,1 mm/t ) - Security switch/chuck guard - Vices and attachments
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Machines:Standard andSpecial
Using the above products, Zagar is noted for the many special machines, designed, built and supplied to industry world wide. Using developed principles, Zagar has constructed many machines that are a cornerstone of the manufacturing industry.
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STANDARD EQUIPMENT
OPTIONS
SNT3 base - Coolant unit - 24V illuminating attachment - Electrical tapping attachment - Quill powerfeed box 0,1 mm/t - Raising column - Intermidiate table - Micrometric feed box - 1PH motor - 3PH motor - Chuck guard security - Attachments - 2 speeds motor
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* NEW 3D and Multi-Axis-µEDM CNC controller SX-CU offers new possibilities on the Micro-Machining with new dedicated SARIX Technologies of 3D Micro-Milling. Its combination with a continuous automatic wear compensation spindle and a "built in "Micro Wire-EDM electrode grinding device opens up new perspectives on the micro machining of ;
* 3D Micro Milling of complexes forms with radius corner down to 3 microns
* perfect fins walls and microstructures
* high precision of smaller, deeper and more precise perfect round holes
* high surface finishing of Micro Sinking cavities
* NEW SX-MMI, "On-board", easy and user friendly unlimited programming and editing software.
* NEW SX-µEDM-CAM SARIX Modul compatible to ESPRIT CAD-CAM software, integrates the new Micro-EDMing process "Multi-Axis-Multi-Step" for the machining down to 10 microns with Ra up to 0.05.
* High precision machining and accuracy up to ±1 micron.
* High performance Micro Fine Pulse Shape generator SX-MFPS for 3D Micro EDMing machining using tubes and solid electrodes from 5 microns to 3.0 mm.
* High Speed Micro EDM Drilling Technology with automatic breakthrough detection device.
* "High production capability concept" upto 8 axis for complex work pieces with X-Y-Z, back slide W-axis (Z2), C and A/B indexing axi
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K1BL
High-speed hole EDM by Sodick for micro-holes of 0.08 mm diameter
The K1BL is an easy-to-use micro-hole EDM machine for hole diameters up to 0.08 mm.
Its strengths lie in the machining of steels, nonferrous metals, and other difficult materials. With a linear drive for the z axis, it operates with vibration-free precision and high dynamic response in the drilling of holes between 0.08 and 0.25 mm in diameter.
Highly responsive linear motors secure continuous and high precision drilling of very small holes down to the use of 80 micron electrodes. The machinining scope of K1BL, equipped with a Sodick linear motor on the main (Z axis) completes the range. In addition the high response of the linear motor increases the machining speed and reduces the electrode wear significantly.
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The Drill 11 is a production machine designed for the drilling of parts in hard materials such as hardened steel or carbide. Its drilling capability ranges from 0.3 to 3.0 mm diameter through a depth of 200 mm. Particularly simple and easy to use, the 3 axes (X, Y, Z) numerical control makes it possible to program a series of holes for fully automatic machining.
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Best-seller machine for drilling small holes
Drilling hardened hard materials to non-metal materials such as aluminum within seconds
Using Sodick’s original water-soluble dielectric fluid VITOL-KS developed for high-speed drilling, K1C drills holes with pipe electrodes Φ0.25 to 3.0 mmwithin a matter of seconds. The machine is capable of drilling a wide variety of materials from difficult-to-cut materials to aluminum and other non-metal materials (material: SKD11, thickness: 20 mm, electrode diameter: Φ0.8 mm, drilling time: 20 sec.).
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Application Materials
Steel Aluminum Diamond Ceramics Copper PCB Laminates Plastics Many others
Advantages
Excellent Process Control
No Tool Wear
Increased Throughput
Sub-micron Drilling
Fast and Repeatable Production
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General description
Application: Drilling vapor tap holes in nylon aerosol spray valves.
Features: Designed for high-speed precision on-the-fly drilling, this system is built around a 75 watt CO2 laser. It was integrated into the customer's existing production line and drills the valves at the rate of 40,000 per hour.
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Winbros’ GL-1 machine has been designed to accommodate the drilling of large combustors and similar type components. The GL1-A can be configured to allow fitting of the most suitable Laser for the application, the four laser types generally used are Pulsed High Peak Power Nd:YAG, predominantly for drilling, Continuous Wave CO2 or Fibre Laser for cutting, cladding and welding and High frequency Diode Pumped Nd:YAG for ablation.
* 5 axis system
* Fanuc control system
* PC process controller
* Trunnion system
* Percussion drilling
* Drilling on the fly
* Trepanning
* Laser scanning / mapping
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ND-T Series
A Twin Drilling Machine of a new trend created by Hitachi
Hole drilling accuracy of ±0.008mm (on the Hitachi-specific conditions) achieved
ND-Q Series
350,000 min-1 Spindles (exclusively for φ2mm shank drills)
Suitable for precision fine diameter of φ50-100µm
Significant improvement of Productivity by Hovering drill
ND-S Series
One CNC capable of simultaneous drilling different-design PWBs. Capable of High accuracy drilling to the pattern by Vision system
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LASER DRILLING makes it possible to machine both very small and precise holes in a variety of shapes and orientations in a wide variety of materials, including difficult-to-machine aerospace alloys. These holes can be tapered or shaped to enhance the amount and direction of air or liquid flowing through them. The drilling of holes in aerospace/turbine engine parts generally serves to enhance the cooling characteristics of the part. These holes can be drilled at extreme angles to the surface. Hundreds or thousands of cooling holes can be drilled in one part with a single set up in cylindrical or unusually shaped parts. A high power pulsed Nd:YAG laser is normally used, although a CO2 laser can be used with non-metallic parts. Processing is accomplished through either percussion drilling or trepanning. In the laser drilling process, high power density is accomplished by using a high power laser and a focused spot size of 0.05 mm (0.002") to 0.75 mm (0.030").
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"On-the-fly" laser drilling system for tablets or capsules. Integrated vision systems provides 100% process validation. Flexible systems allows for a large range of tablet dimensions to be drilled with little to no changeover between sizes.
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* big range of Portable Magnetic Base Drilling Machines and more
* manual but also automatic feed
* max. plate thickness of 75mm
* hole diameter up to 55mm
* up to 950 rpm
Please find more details about our Portable Magnetic Base Drilling Machines and lots of other tools in our Machine Tools Catalogue here on Direct Industry or send an email to info@nitto.de or visit our homepage on www. nitto.de
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